0.210mm Self Bonding Polyester Copper Clad Aluminum Magnet Wire 25% CCAW
Price:
Negotiation
MOQ:
200KG
Delivery Time:
15days
Brand:
HUAYE
Product Description
0.21mm Self-Bonding Polyester Copper-Clad Aluminum Magnet Wire (25% CCAW)
Overview
The 0.21mm Self-Bonding Polyester Copper-Clad Aluminum Magnet Wire (25% CCAW) combines the lightweight benefits of copper-clad aluminum with the manufacturing efficiency of self-bonding technology. Featuring polyester insulation and a thermally activated bonding layer, it enables reliable coil formation without additional adhesives while reducing overall component weight. This wire is well suited for applications requiring cost-effective, lightweight, and high-performance winding solutions.
Features
- Reduce conductor weight with 25% copper-clad aluminum
- Enable adhesive-free coil forming through self-bonding insulation
- Improve winding efficiency and production consistency
- Provide reliable electrical insulation with polyester enamel
- Maintain excellent flexibility during winding
- Support lightweight electromagnetic component designs
- Reduce material costs compared with solid copper wire
- Deliver stable electrical performance in precision winding applications
Applications
- Voice coils
- Speakers and audio components
- Small electric motors
- Transformers
- Inductors and chokes
- Electromagnetic coils
- Consumer electronics
- Automotive electronic components
- Industrial control equipment
- Precision electrical assemblies
Frequently Asked Questions
What are the advantages of 25% CCAW compared with solid copper wire?
25% Copper-Clad Aluminum (CCAW) offers a good balance between conductivity, weight reduction, and cost efficiency. It is significantly lighter than solid copper while maintaining a copper surface for reliable electrical connections.
What is the benefit of the self-bonding layer?
The self-bonding insulation allows coils to retain their shape after thermal activation, eliminating the need for additional adhesives or varnish and improving manufacturing efficiency.
Is CCAW suitable for high-frequency applications?
Yes. The copper outer layer provides excellent surface conductivity, making CCAW suitable for many high-frequency winding applications where reduced weight is also important.
What applications are best suited for this wire?
It is commonly used in voice coils, transformers, inductors, small motors, speakers, and other lightweight electromagnetic components.
Can the wire be customized?
Yes. Conductor diameter, copper ratio, insulation type, bonding system, and spool packaging can all be customized to meet specific application requirements.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Hubei Zhongke Huaye New Material Technology Co., Ltd.
Location
Building 2, No. 769, Hesheng Road, Changjiang High-Tech Industrial Park, Xianning, Hubei, China 437012 (Intelligent Manufacturing Industrial Park)
Contact Person
Lynn