10L Tungsten Carbide Lab Kneader For Metal Powder Binder Mixing
Lab Kneader featuring tungsten carbide coated mixing chamber side plate and pressure hammer for metal powder binder mixing
This mixer features components that contact materials—including the mixing chamber, side plate, pressure hammer, and mixing blade shaft—coated with tungsten carbide ultra-wear-resistant, pollution-free coating. It is designed for stirring, dispersing, and mixing metal powders with binders and other formulations at controlled temperatures. Once the material forms a mud mass, it is discharged for subsequent processing. Ideal for small-batch production, prototyping, laboratories, and educational applications.
| Model | CF-1L | CF-2L | CF-3L | CF-5L | CF-10L | CF-15L |
|---|---|---|---|---|---|---|
| Capacity (L) | 1 | 2 | 3 | 5 | 10 | 15 |
| Driving Motor Power (KW) | 4 | 5.5 | 7.5 | 11 | 18.5 | 22 |
| Tilting Motor Power (KW) | 0.75 | 0.75 | 0.75 | 0.75 | 1.5 | 1.5 |
| Rotor Speed (Front/Rear) (R/MIN) | 40/31 | 40/31 | 40/31 | 40/31 | 40/31 | 40/31 |
| Air Compression Pressure (MPa) | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 |
| Net Weight (KG) | 800 | 1000 | 1100 | 1500 | 2500 | 2600 |
- Advanced powder leak-proof design for easy replacement and removal
- Enhanced heating and cooling system with faster warming and superior cooling performance
- Utility model patents for ceramic and metal applications; interior contact surfaces coated with ultra-wear-resistant alloy to significantly extend service life
Two rotors in the mixing chamber rotate at specific speed ratios, capturing material from the feeding port and directing it through the roller gap. Here, the material undergoes squeezing and shearing. After passing the gap, it strikes the sharp edge of the "W"-shaped mixing chamber, splitting into two streams that flow along the front and rear chamber walls before returning to the rotor top. Within the sealed chamber, materials are subjected to intense shearing and mixing under controlled pressure and temperature, ensuring optimal dispersion, plasticization, and formula performance.
In the mixing chamber, the paired rotors turn at fixed speed ratios, drawing feedstock from the intake and forcing it through the nip between the rolls, where compression and shearing take place. Once through the nip, the material hits the pointed apex of the W-configured chamber, splitting into two flows that travel down the opposing walls and then return to the rotor crest. Because the chamber is fully sealed, the mix is subjected to strong shearing and homogenization under carefully managed pressure and temperature, ensuring complete dispersion, smooth plasticization, and dependable performance of the formulation.
- Changfeng's anti-leakage powder device uses mechanical shaft seal tightening with self-lubricating seal rings, maintaining compression and sealing during operation. This reduces wear and minimizes noise from leakage.
- Through-type heating system provides faster, more uniform temperature transfer, offering 50% greater efficiency than traditional heating plates. Optional PLC program control system available.
- Complex tube belt design in the mixing chamber ensures excellent heat exchange and precise temperature control. Water-cooled rotors prevent material sticking, enhance temperature accuracy, and promote even dispersion.
Non-consumable parts are guaranteed for one year under normal use. We provide on-site installation guidance and long-term technical support. Note: Electrical components and motors are sourced from Taiwan and international brands.
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