100KN Hydraulic Force Feeder 45 Station Double Sided Rotary Tablet Press for High Speed Pharmaceutical Manufacturing
MOQ:
1 Set
Delivery Time:
20 business days
Brand:
TIWIN INDUSTRY
Product Description
100KN Hydraulic Force Feeder 45 Station Double Sided Rotary Tablet Press
Built for demanding pharmaceutical formulations where compression force and powder consistency are critical, this 45 station double sided press combines a 100KN hydraulic main compression system with an impeller central force feeder. The hydraulic system maintains steady compression force even with difficult-to-compress powders, while the force feeder ensures every die cavity receives a uniform powder fill at turret speeds up to 75 rpm. Intelligent weight monitoring provides real-time feedback and automatic adjustment for hands-free quality control.
Technical Specifications
| Model | TEU-H45 |
|---|---|
| Number of Punches | 45 |
| Punch Type | EUD (shaft diameter 25.35mm) |
| Die Diameter | 38.10mm |
| Max Main Pressure | 100KN |
| Max Pre-Pressure | 20KN |
| Max Tablet Diameter | 25mm |
| Max Shaped Tablet Length | 25mm |
| Max Filling Depth | 20mm |
| Max Tablet Thickness | 8mm |
| Max Turret Speed | 75 rpm |
| Max Output | 405,000 pcs/h |
| Main Motor Power | 11KW |
| Machine Dimension | 1,250 x 1,500 x 1,926mm |
| Net Weight | 3,800kg |
Advanced Hydraulic Compression
- 100KN hydraulic main compression system delivers stable, pulsation-free force for consistent tablet density
- Superior performance with difficult-to-form powders: high-fiber herbals, moisture-sensitive APIs, low-compressibility excipients
- Independent 20KN pre-compression stage de-aerates powder bed before final compaction to eliminate capping and lamination
- Hydraulic pressure maintained within ±1% of setpoint across entire turret speed range
Impeller Force Feeder System
- Central impeller force feeder ensures uniform die cavity fill regardless of powder flow characteristics
- Three-chamber design with independently adjustable feed paddles for optimized fill-weight consistency
- Sealed feeder housing prevents powder segregation during high-speed operation
- Quick-release design for tool-free disassembly and cleaning between batches
Intelligent Quality Control
- Real-time tablet weight monitoring via compression force feedback — no separate checkweigher needed
- Automatic fill depth adjustment based on trending weight deviation
- Auto rejection of defective tablets with adjustable upper/lower tolerance limits
- Production data logging: compression force curves, rejection statistics, batch counter, turret speed history
- Formula save and quick recall for validated product recipes
Cleanroom-Ready Design
- SUS316 stainless steel on all material-contact surfaces
- Rear independent electrical cabinet isolated from compression area
- Large dust suction interface for central dust collection integration
- Material contact parts meet EU food safety standards for dual pharma/food use
FAQ
Q: Why hydraulic compression instead of mechanical?
Hydraulic compression maintains constant force throughout the dwell time, unlike mechanical systems where force peaks and drops. This is critical for formulations with plastic deformation behavior where extended dwell under sustained pressure produces stronger tablets. It also eliminates the need for mechanical pressure roller adjustment during production.
Q: How does the force feeder improve tablet weight consistency?
The impeller force feeder actively pushes powder into each die cavity rather than relying on gravity fill. This is essential at high turret speeds (75 rpm) where gravity alone cannot fill dies consistently. The three-chamber design provides progressive powder conditioning before final die fill, achieving weight RSD values under 1% for most formulations.
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shanghai TIWIN Industry Co., Ltd.
Location
No.26,Lane 333,Wensong Rd,Songjiang District,Shanghai,China
Contact Person
Toi Foo