SUS304 Powder Jar Filling Machine 12M - 15m Automatic Jar Filling Machine
Price:
Negotiable
MOQ:
1 Set
Delivery Time:
20 business days
Brand:
TIWIN INDUSTRY
Product Description
TW-Q1-D160 Automatic Protein Powder Jar Filling Production Line
TW-Q1-D160 Automatic Protein Powder Jar Filling Production Line SUS304 15-30 Bottles/Min Complete System
This complete automatic protein powder jar filling production line provides a turnkey packaging solution for sports nutrition and dietary supplement manufacturers. The integrated system combines bottle unscrambling, servo-driven auger filling, automatic capping, induction sealing, checkweighing, labeling, and optional cartoning or shrink wrapping into one seamless operation.
Designed for high-throughput protein powder packaging, the line delivers consistent output of 15-30 jars per minute with end-to-end traceability and quality control. Every module is constructed from SUS304 stainless steel and designed for GMP-compliant production environments. The central PLC control system synchronizes all stations with a single HMI interface, enabling recipe-driven changeovers in under 30 minutes.
This turnkey line is the preferred choice for whey protein, mass gainer, plant protein, and collagen peptide brands scaling from pilot production to full commercial volumes.
Production Line Configuration
| Station | Equipment |
|---|---|
| Station 1 | Automatic bottle unscrambler (rotary type, SUS304) |
| Station 2 | Auger powder filling machine TW-Q1-D160 |
| Station 3 | Automatic screw capping machine (torque-adjustable) |
| Station 4 | Electromagnetic induction sealing machine |
| Station 5 | Online checkweigher with reject station |
| Station 6 | Wrap-around labeling machine |
| Station 7 (Optional) | Semi-automatic carton packing station or shrink wrapping machine |
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | TW-Q1-D160 |
| Application | Protein powder jar filling complete line |
| Line Speed | 15-30 bottles/minute |
| Suitable Container | Φ50-130mm, Bottle height 50-250mm |
| Filling Weight Range | 10-5000g |
| Filling Accuracy | ≤100g: ≤±2%; 100-500g: ≤±1%; ≥500g: ≤±0.5% |
| Voltage | 380V/3P 50Hz |
| Total Power | Approx. 8kw (depending on configuration) |
| Total Line Length | Approx. 12-15m (configurable) |
| Control System | Central PLC with synchronized HMI touchscreen |
| Construction Material | SUS304 stainless steel throughout |
| Compliance | GMP, CE certified |
Key Features
- Complete turnkey solution from bottle feeding to finished labeled jar output
- Auger filling with closed-loop weight feedback for ±1% accuracy
- Synchronized central PLC control with single HMI for all stations
- Online checkweigher with automatic reject for out-of-tolerance fills
- SUS304 stainless steel construction meeting GMP and HACCP standards
- Capping with cap sorting and feeding system
- Modular design allows addition of coding, cartoning, and palletizing modules
- Dust extraction system with centralized filtration
- CE certified with comprehensive safety guarding and emergency stop system
Frequently Asked Questions
What types of protein powder products can this line package?
The TW-Q1-D160 line handles whey protein concentrate and isolate, casein, soy protein, pea protein, collagen peptides, mass gainer blends, BCAA powder, creatine, and flavored protein formulations in jars of various sizes.
How long does installation and commissioning take?
Typical installation and commissioning takes 5-7 working days. Our engineering team provides on-site supervision, mechanical assembly, electrical connection, PLC programming verification, and production trial runs. FAT (Factory Acceptance Test) can be conducted before shipment.
What is the typical ROI timeline for this production line?
Based on a 15 bottle/minute output at 2.27kg (5lb) fills operating 8 hours daily for 250 days per year, the line produces approximately 180,000 jars annually. Most customers achieve full ROI within 12-18 months depending on contract packaging margins.
Can the line be reconfigured for different jar sizes?
Yes. Change parts for different container diameters and heights are provided. Complete changeover between jar sizes takes approximately 30-45 minutes with trained operators. Quick-release mechanisms on all stations minimize downtime.
Is training included with the line purchase?
Yes. We provide comprehensive on-site operator training (3-5 days), detailed operation manuals, maintenance schedules, spare parts lists, and remote video support. Advanced technical training for maintenance staff is also available.
What quality control features are integrated?
The line includes an inline checkweigher with automatic reject, cap presence detection, induction seal integrity testing port, and optional vision inspection for label placement. All QC data can be exported for batch traceability records.
How is dust managed in the production area?
A centralized dust extraction system with HEPA filtration captures airborne powder at the filling and capping stations. Stainless steel containment panels enclose the filling zone to prevent powder migration to other areas of the facility.
Can you customize the line layout for our factory floor?
Yes. We provide free 2D/3D layout drawings based on your factory floor plan during the quotation phase. L-shaped, U-shaped, and inline configurations are available to optimize material flow within your available space.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shanghai TIWIN Industry Co., Ltd.
Location
No.26,Lane 333,Wensong Rd,Songjiang District,Shanghai,China
Contact Person
Toi Foo