600L Pharma Pack Bottle Line Automatic IBC Container Blending System 7kW For Powder
Price:
Negotiable
MOQ:
1 Set
Delivery Time:
20 business days
Brand:
TIWIN INDUSTRY
Product Description
HTD1000 Automatic IBC Container Blending System
HTD1000 Automatic IBC Container Blending System 600L PLC Recipe Management 7kW for Powder Granule CE
The HTD1000 is a fully automatic IBC container blending system that integrates positioning, clamping, rotation, and discharge into a single automated sequence. With a 600L hopper capacity, 300kg maximum load, and 100-recipe PLC storage, this system delivers consistent high-uniformity powder and granule blending with minimal operator intervention.
Designed for medium to high-volume pharmaceutical, nutraceutical, and food production facilities, the HTD1000 features automatic IBC docking with guided positioning, servo-controlled rotation speed profiling, and complete batch documentation capabilities for regulatory compliance and process optimization.
Technical Specifications
| Model | HTD1000 |
|---|---|
| Hopper Volume | 600L |
| Max Loading Capacity | 300 kg |
| Working Speed | 3-12 r/min |
| Mixing Uniformity | ≥99% |
| Loading Factor | 50%-80% |
| Motor Power | 7 kW |
| Machine Weight | 1,500 kg |
Key Features
- Fully Automatic Operation: Integrated servo-driven positioning, hydraulic clamping, controlled rotation, and automated discharge sequence executed with single-button start. Eliminates manual IBC handling and reduces operator labor requirements.
- Recipe Management System: 10-inch color touchscreen with storage for 100 programmable blending recipes including rotation speed, time, direction alternation, and ramp profiles. Password-protected access levels for operator, supervisor, and administrator roles.
- Servo Speed Profiling: Variable speed rotation with programmable acceleration and deceleration ramps, bi-directional blending cycles, and step-speed profiles to optimize mixing efficiency for different powder characteristics.
- Automatic IBC Docking: Guided roller conveyor interface with powered positioning ensures precise IBC alignment. Automatic clamping with safety interlock confirmation before rotation initiation prevents misalignment and container damage.
- Batch Documentation: Automatic recording of blend parameters, cycle times, operator ID, and completion timestamps. USB export capability for batch records supports regulatory filing and process validation requirements.
Frequently Asked Questions
How many IBC container sizes can the HTD1000 accommodate?
The HTD1000 frame supports IBC containers from 300L to 800L with automatic recognition via RFID-tagged containers. The system automatically loads the corresponding recipe parameters based on container identification, eliminating setup errors between product changeovers.
What is the typical blending cycle time for a full 300kg batch?
Typical blending time for a 300kg batch ranges from 15-30 minutes depending on powder characteristics, with ≥99% uniformity typically achieved within 20 minutes for most free-flowing pharmaceutical powder blends. The actual cycle is validated during commissioning for each specific formulation.
Can the HTD1000 integrate with upstream and downstream equipment?
Yes, the HTD1000 features I/O interfaces for integration with IBC filling stations, tablet press hoppers, and capsule filling machine lifts. Modbus TCP and OPC-UA protocols enable communication with central SCADA and MES systems for full line automation.
What documentation is provided for validation?
We provide complete IQ/OQ documentation packages, functional design specifications, electrical and mechanical drawings, component certificates, material traceability records, and on-site validation support to assist with your regulatory submission requirements.
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Company
Shanghai TIWIN Industry Co., Ltd.
Location
No.26,Lane 333,Wensong Rd,Songjiang District,Shanghai,China
Contact Person
Toi Foo