High Speed Pharmaceutical Bottle Packaging Line Effervescent Tablet Tube Filling Machine
Price:
Negotiable
MOQ:
1 Set
Delivery Time:
20 business days
Brand:
TIWIN INDUSTRY
Product Description
High Speed Effervescent Tablet Tube Filling Machine
High Speed Effervescent Tablet Tube Filling Machine 60 Tubes/min Servo Drive
It is a high speed effervescent tablet tube filling machine engineered for maximum throughput in demanding pharmaceutical packaging operations. With a dual-channel tablet counting system and servo-driven indexing, it achieves 50-60 tubes per minute while maintaining precise tablet count accuracy and gentle product handling.
Designed for 24/7 production environments, features an automatic tube orientation system that eliminates the need for manual tube direction verification, servo-driven indexing for smooth high-speed transfer, and a reinforced frame structure for vibration-free operation at maximum speed.
Technical Specifications
| Model | TWL-60A |
|---|---|
| Tube Diameter | 15-30mm |
| Tube Length | 80-145mm |
| Maximum Capacity | 50-60 tubes/minute |
| Filling Quantity | 10-20 pcs per tube |
| Counting System | Dual-channel fiber-optic with independent lanes |
| Compressed Air | 0.5-0.6MPa |
| Voltage | 380V/3P 50Hz |
| Power | 2.5 kW |
| Weight | 680 kg |
Key Features
- Dual-Channel Counting System: Two independent fiber-optic counting lanes with parallel processing double throughput while maintaining individual channel accuracy verification, enabling 60 tubes/min output without compromising counting precision.
- Servo-Driven Indexing: High-torque servo motor with precision cam indexing provides smooth, jerk-free tube transfer between stations at high speed. Programmable acceleration profiles minimize tablet shifting during indexing.
- Automatic Tube Orientation: Integrated vision-based tube orientation system detects tube direction and automatically corrects misoriented tubes before filling, eliminating manual tube direction verification and reducing operator labor.
- Reinforced Heavy-Duty Frame: Thickened steel base frame with vibration-damping mounts and precision-machined station alignment ensures stable operation at maximum speed with consistent filling and capping accuracy over extended production runs.
- High-Capacity Hoppers: Extended tablet and tube hoppers with 30% larger capacity minimize refill frequency during high-speed operation. Low-level sensors with early-warning alerts prevent unexpected production stoppages.
Frequently Asked Questions
What is the sustained production speed for 24/7 operation?
Sustains 50-55 tubes per minute in continuous 24/7 operation depending on tablet size and tube dimensions. Burst speed of up to 60 tubes/min is achievable for shorter production runs with optimized tablet and tube specifications.
How does the dual-channel counting maintain accuracy at high speed?
Each counting channel operates independently with dedicated fiber-optic sensors and real-time verification. At the merge point before filling, both channel counts are cross-verified by the PLC. Any discrepancy triggers automatic rejection of the affected tube without stopping production.
What maintenance interval is recommended for high-speed operation?
We recommend daily cleaning of tablet contact surfaces and sensor lenses, weekly inspection of servo drive and pneumatic components, monthly lubrication of all bearings and cam followers, and quarterly comprehensive service. A detailed maintenance schedule is provided with installation documentation.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shanghai TIWIN Industry Co., Ltd.
Location
No.26,Lane 333,Wensong Rd,Songjiang District,Shanghai,China
Contact Person
Toi Foo