Pharmaceutical Fine Chemical Floating Head Shell And Tube Heat Exchanger
Price:
Negotiation
MOQ:
1 Set
Delivery Time:
45-60 working days
Brand:
Yiteng
Product Description
Product Description
Tired of fixed heat exchangers that are impossible to clean, repair or replace tubes when fouling & corrosion occur?
Our Floating Head Tube Bundle Heat Exchanger is engineered to solve this point perfectly.
The floating rear head design allows the entire tube bundle to be fully pulled out from the shell side effortlessly, enabling thorough internal cleaning, tube inspection and damaged pipe replacement without dismantling the whole equipment.Ideal for harsh working conditions with severe scaling, high temperature, high pressure & corrosive media.
✅ 1. Fully Removable Tube Bundle, Ultra Low Maintenance Cost
Whole tube bundle can be extracted out of the shell conveniently; convenient for shell side/tube side cleaning, descaling, inspection and damaged heat exchange tube replacement. Perfect for fluids prone to dirt accumulation.
✅ 2. Floating Head Design: Zero Thermal Stress Damage
Free sliding floating rear head absorbs thermal elongation of tubes and shell under drastic temperature difference. No deformation, cracking or leakage caused by thermal expansion stress, greatly extending service lifespan.
✅ 3. Strict Precision Tube-to-Tubesheet Welding (As Shown In Workshop Fabrication)
Every heat exchange tube is fully welded to the tube sheet by certified welders with orbital welding technology. Dense, airtight weld joints guarantee zero leakage under high pressure; comply with ASME VIII, TEMA, GB/T151 international standards.
✅ 4. Wide Material Customization For All Corrosive Scenarios
Optional materials for shell & tube bundle:
304 / 316L Stainless Steel, Hastelloy, Carbon Steel, Duplex Stainless Steel
Suitable for acid, alkali, brine, steam, oil, hydrocarbon and various chemical corrosive mediums.
✅ 5. Customizable All Parameters To Match Your Project
Design pressure, design temperature, heat transfer area, tube layout, pass number, nozzle position can all be customized strictly according to your process drawings & EPC project requirements.
Technical Standards
| Technical Item | Specification |
|---|---|
| Product Type | Floating Head Heat Exchanger |
| Equipment Structure | Shell and Tube Type |
| Design Standard | ASME VIII Div.1 / TEMA / GB151 / EN13445 |
| Certification | ASME U Stamp / ISO9001 / PED |
| Heat Transfer Area | 1~5000 m² |
| Design Pressure | Vacuum ~35 MPa |
| Maximum Pressure | Up to 50 MPa |
| Design Temperature | -196℃ ~ +600℃ |
| Tube Arrangement | Triangle Pitch / Square Pitch |
| Tube Diameter | Φ6~Φ60 mm |
| Tube Length | 500~12000 mm |
| Tube Pass | Single Pass / Multi Pass |
| Shell Pass | Single Pass / Multiple Pass |
| Tube Material | SS304 / SS316L / Duplex Stainless Steel / Titanium / Nickel Alloy |
| Shell Material | Carbon Steel / Stainless Steel / Alloy Steel |
| Tube Sheet Material | Carbon Steel / Stainless Steel / Clad Plate |
| Floating Head Type | Pull Through / Outside Packed / Split Ring Type |
| Tube Connection | Expansion / Welding / Expansion + Welding |
| Welding Standard | ASME Section IX / ISO 3834 |
| Inspection | RT / UT / PT / MT |
| Testing | Hydraulic Pressure Test / Leakage Test |
| Surface Treatment | Pickling / Passivation / Polishing |
Advanced Floating Head Fabrication
The floating head structure requires high manufacturing accuracy, including:
- Precision tube sheet machining
- Tube hole drilling
- Floating head assembly
- Tube bundle installation
- Sealing performance control
Advanced processing ensures reliable operation during repeated heating and cooling cycles.
Tube Bundle Manufacturing Capability
Our factory provides complete tube bundle production:
- Tube cutting
- Tube expansion
- Tube rolling
- Tube welding
- Bundle assembly
Ensuring excellent heat transfer efficiency and mechanical strength.
Complete Quality Inspection
Each floating head heat exchanger undergoes:
- Raw material inspection
- PMI material testing
- Dimensional inspection
- Non-destructive testing
- Hydraulic pressure testing
- Final quality verification
Applications of Floating Head Heat Exchanger
Petrochemical Industry
Floating head heat exchangers are widely used for:
- Oil refining processes
- Hydrocarbon cooling
- Condensation systems
- Heat recovery units
Why Partner With Us?
· 1:1 Drawing Optimization: Our engineering team reviews and optimizes your blueprints to reduce production costs.
· Reliable Lead Time: Streamlined manufacturing process ensures your project timeline is protected.
· Global Shipping Experience: Full support for sea freight, customs clearance, and documentation.
Let's discuss your next project!
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Company
Wuxi Yiteng Pressure Vessel Co. Ltd
Location
No.28, Beihuan Road, Yuecheng Town, Jiangyin City, Jiangsu, P.R.China
Contact Person
yeekai