PLC Controlled 1575 1760 1880 Toilet Paper Rewinding Machine 280m/min Automatic Trimming Spraying Sealing
The 1575/1760/1880 toilet paper rewinding machine is a fully automatic converting solution engineered for tissue mills that demand high output, precise roll quality and low production cost. Built around PLC control, this toilet roll rewinding machine automatically resets the rewinding cycle, ejects finished rolls and restarts the next cycle, while trimming, spraying and tail sealing are performed in one complete synchronized operation. It replaces traditional off-line trimming with integrated trimming margin and sealing tail technology, leaving a 10mm to 20mm paper tail on every finished roll for easy opening by end users. This design achieves zero paper tail loss and significantly reduces material cost during long production runs.
Available in 1575mm, 1760mm and 1880mm working widths, the machine converts jumbo toilet paper rolls of up to 1200mm diameter into finished products of 40mm to 200mm diameter, covering cored and coreless roll production for toilet tissue, JRT and kitchen towel lines. With a production speed of 150 to 280 meters per minute and 1 to 4 ply unwinding capability, it is an ideal industrial toilet paper rewinder for medium and large scale tissue converting plants.
Key Features- PLC Synchronized Automation: Automatic rewinding, finished product ejection, immediate cycle reset, automatic trimming, spraying and sealing are fully synchronized by PLC, eliminating manual intervention and improving production efficiency.
- 10-20mm Paper Tail Technology: The integrated trimming and tail sealing system leaves only a short paper tail on each roll, making finished rolls easy to open while reducing paper tail loss and lowering overall material cost.
- First-Tight-Then-Loose Winding: PLC controlled rewinding applies a tight-then-loose winding structure to finished rolls, preventing the paper core from loosening during long term storage and keeping roll firmness stable.
- Base Paper Break Monitoring: A real-time base paper monitoring system automatically stops the machine when the paper breaks during high speed operation, reducing waste and protecting the equipment from damage.
- Multi-Specification Flexibility: Working widths of 1575mm, 1760mm and 1880mm with adjustable finished product diameter from 40mm to 200mm allow quick changeover between toilet paper, JRT and kitchen towel production.
- Touch Screen Control: PLC control with variable frequency speed regulation and touch screen operation provides precise parameter setting, real time monitoring and stable running speed of 150-280m/min.
| Item | Specification |
|---|---|
| Model | 1575 / 1760 / 1880 |
| Paper Width | 1575mm / 1760mm / 1880mm |
| Base Paper Diameter | 1200mm (customizable) |
| Jumbo Roll Core Diameter | 76mm (customizable) |
| Finished Product Diameter | 40mm - 200mm |
| Paper Ply | 1-4 layers, chain feed or continuously variable transmission feed |
| Punch | 2-4 knives, spiral perforation |
| Hole Pitch | Positioning of bell and chain wheel |
| Control System | PLC control, variable frequency speed control, touch screen operation |
| Product Range | Cored paper, coreless roll paper |
| Drop Tube | Manual, automatic (optional) |
| Production Speed | 150 - 280 m/min |
| Spraying, Cutting and Rewinding | Automatic |
| Finished Product Launch | Automatic |
| Point Moving Mode | Before and after point moving |
| Power Configuration | 380V, 50HZ |
| Required Air Pressure | 0.5MPa (prepare by customer if necessary) |
| Embossing | Single embossing, double embossing (steel roller to wool roller, steel roller to steel roller, optional) |
| Blank Holder | Airbag control, cylinder control, steel to steel structure |
| Outline Dimension | 6200-7500mm x 2600-3200mm x 1750mm |
| Machine Weight | 2900kg - 3800kg |
This automatic toilet paper rewinding machine is widely used in tissue converting plants for producing toilet tissue rolls, JRT (jumbo roll tissue), HRT and kitchen towel rolls. It is suitable for converting parent jumbo rolls made of 13-18gsm tissue paper into finished bathroom rolls with clean perforation, firm winding and neat tail sealing. The machine also supports customized configurations such as embossing units and automatic drop tubes, allowing converters to serve different market segments from economy toilet rolls to premium embossed kitchen towels with a single production line.
Packaging & Quality AssuranceEach toilet paper rewinder is carefully inspected before shipment and packed on a wooden pallet with protective wrapping to ensure safe sea or land transportation. The main frame is manufactured with high grade steel and precision machined components, and the electrical system complies with CE safety standards. We provide a one year warranty covering the whole machine, free technical documentation and remote troubleshooting support. Our engineers are available for installation guidance, commissioning and operator training to guarantee the machine reaches its rated production speed quickly and operates reliably for years.
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