15-20T/H Dry Mixed Mortar Production Line For Tile Adhesive Plaster
The 15-20 Ton/Hour Dry Mix Mortar Production Line is top-grade full-automatic intelligent industrial dry mortar manufacturing equipment, the largest standard model for commercial mortar factories. Adopting fully enclosed integrated industrial design, it supports automatic wet sand drying, servo high-precision batching, circulating anti-segregation mixing, finished mortar storage, intelligent automatic packing and centralized dust removal. The adjustable hourly output ranges from 15 ton to 20 ton, supporting 24-hour uninterrupted heavy-load operation. This full intelligent production line covers all types of ordinary and high-end construction mortar, featured ultra-high automation, super large output, zero-dust production and stable product quality. It is dedicated to large-scale mortar enterprises, national regional mortar bases and large construction group supporting factories.
- Super Large Adjustable Industrial Output: Steady adjustable output 15-20t/h, daily maximum output up to 180 tons, meet bulk order delivery, full-market supply and long-term non-stop factory production demand
- Closed-loop Servo Batching System: Full servo closed-loop weighing module, automatic real-time error correction, batching accuracy up to ±0.08%, ultra-precise micro-powder additive feeding, meet high-standard engineering mortar inspection standard
- Heavy-duty Circulating Mixing Host: Super thickened alloy double-shaft gravity-free mixer, full wearable anti-corrosion lining, mixing uniformity up to 99.9%, completely mix polymer powder, fiber, latex powder and ultra-fine admixture without material segregation
- Full-process Unmanned Intelligent Operation: Industrial-grade PLC centralized control system, store 25+ classified exclusive formulas, one-click formula switching, automatic fault diagnosis, automatic material shortage alarm, remote monitoring function available
- Zero-dust Full Closed Production System: Full sealed conveying + high-power centralized pulse dust removal system, dust removal efficiency 99.95%, fully meet global strict environmental protection emission standards, clean workshop environment
- Complete Integrated Supporting Configuration: Standard equipped with intelligent sand drying system, automatic feeding system, multi-group raw material silo, finished product large silo, matched automatic palletizing machine, realize full automatic unmanned production
- Heavy-load 24h Continuous Operation: Enhanced heat dissipation frequency conversion motor, reinforced bearing assembly, optimized transmission structure, ultra-low failure rate, adapt long-term heavy-load continuous production, reduce production downtime
- Low Long-term Operation Cost: Energy-saving frequency conversion overall design, low power consumption per ton mortar; long-life alloy wearing parts, centralized automatic lubrication, greatly cut labor, maintenance and replacement cost
| Parameter Item | 15-20 Ton/Hour Top Industrial Mortar Production Line |
|---|---|
| Adjustable Hourly Output | 15t/h — 20t/h |
| Total Installed Power | 90kw |
| Main Mixer Type | Super Heavy-duty Alloy Double Shaft Circulating Mixer |
| Single Batch Mixing Volume | 3000L |
| Servo Closed-loop Weighing Accuracy | ±0.08% |
| Control System | Industrial Intelligent PLC Remote Touch Control System |
| Standard Raw Material Silo | 6-7 sets customizable large silos |
| Standard Full Supporting Device | Intelligent sand dryer, centralized dust collector, full sealed screw conveyor, large finished buffer silo |
| Packaging Mode | 20-50kg automatic packing + standard automatic palletizer |
| Daily Maximum Continuous Output | 180 tons |
| Required Standard Workshop Area | 260-300㎡ |
- Large standardized intelligent dry mortar industrial factory full-scale mass production
- Mass high-end plastering & rendering mortar production, perfectly matched batch automatic wall plastering machines
- Full series high-performance mortar production: high strength tile adhesive, epoxy grout, structural non-shrink grout, waterproof mortar, anti-crack mortar, special engineering mortar
- Provincial-level regional mortar supply base, exclusive supply for large construction groups, municipal projects, chain decoration enterprises
- Special building material factory for bridge, tunnel, high-speed railway, water conservancy municipal infrastructure reinforcement and grouting materials
- Must match supporting intelligent sand drying system, strictly control raw sand moisture ≤1.8%, eliminate damp sand to avoid weighing error and material agglomeratio
- Follow strict heavy-load operation rules: empty machine startup firstly, feeding after stable running; stop feeding first then shut down mixer, forbid full-load startup and emergency sudden stop
- Implement full mixer cavity cleaning after daily shutdown, remove high-viscosity residual mortar, prevent hardened material wearing alloy blades and lining plate
- Adopt automatic centralized lubrication system, manual inspection every 5 days; calibrate servo weighing system every 7 days to keep long-term ultra-high batching precision
- Inspect dust removal filter bag and exhaust pipeline every week, clean dust accumulation regularly to maintain zero-dust workshop production standard
- Install feeding inlet magnetic iron remover, block metal sundries entering mixing bin, protect mixer core components from impact damage
- Set professional administrator authority for PLC system, forbid untrained staff modifying formulas, operation parameters and remote control settings
- Carry out full circuit, frequency converter and transmission system monthly inspection, eliminate hidden risks to guarantee 24h heavy-load stable operation
Q1: What kinds of mortar can 15-20t/h top industrial line produce?
A1: It can produce full range ordinary and high-end mortar: interior gypsum plaster, exterior rendering mortar, heavy-duty tile adhesive, joint grout, structural grout, waterproof mortar, masonry mortar, infrastructure special repair mortar.
Q2: Does this line support remote monitoring and operation?
A2: Yes. Equipped with remote intelligent control module, support real-time data checking, remote parameter adjustment and fault remote troubleshooting.
Q3: How many workers required for full automatic production?
A3: Only 1 on-site monitoring operator, no extra control worker needed, 1 auxiliary worker for finished pallet handling, total 2 persons.
Q4: Can freely adjust output between 15t/h and 20t/h?
A4: Support one-click output adjustment on PLC screen, adjust feeding speed and mixing period intelligently, no mechanical disassembly and adjustment.
Q5: How to solve finished mortar inconsistent strength?
A5: Control raw material moisture steadily, calibrate servo weighing system regularly, replace worn mixing blades, lock exclusive production formula parameters.
Q6: Do you provide high-end customized mortar formulas?
A6: Provide free full set ordinary + high-end mortar formulas, support customized formula meeting local national construction standard.
Q7: What is the premium after-sales service?
A7: 2-year full machine warranty, lifelong cost-price spare parts supply, overseas turnkey project service including site design, installation, commissioning and staff professional training.
Q8: Can customize personalized layout for large standard factory?
A8: Yes. Professional engineering team provides 3D factory layout design, tailor layout, height and material conveying route according to customer plant condition.
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