OEM High Speed Rewinding Machine 50Hz / 60Hz Slitting And Rewinding Equipment
Designed for high-speed, precision rewinding, this fully automatic machine is ideal for processing kraft paper, paper tape, medical tape, wire harness tape, and other adhesive materials. Featuring dual-power traction, intelligent servo control, and continuous non-stop production technology, it delivers outstanding winding quality, improved productivity, and reduced labor costs for modern tape converting applications.
- Intelligent Full Servo Motion Control
Powered by the HCFA (Hechuan) motion control system, the machine integrates full servo control for winding, traction, label application, material feeding, shaft exchange, unloading, cutting, waste collection, and paper core loading. All processes are synchronized to ensure stable, accurate, and efficient production.
- Continuous Non-Stop Production
The high-precision indexing transmission system features 4-axis automatic turret exchange, allowing continuous rewinding without machine stoppage, significantly increasing production efficiency and reducing downtime.
- Superior Winding Quality
- Servo torque winding maintains constant and precise tension throughout the entire process.
- Intelligent automatic tension control ensures smooth acceleration and deceleration with stable web tension.
- Integrated edge guiding system delivers perfectly aligned rolls with clean and even edges.
- Automatic press roller positioning continuously adjusts the gap between the pressure roller and rewind roll, producing compact, wrinkle-free finished rolls.
- Automatic Finishing System
Automatic smoothing rollers remove wrinkles before roll completion, enabling fast and secure end sealing while improving the appearance and consistency of finished products.
- High-Efficiency Material Handling
- Hydraulic loading system enables fast, convenient, and labor-saving material loading.
- Integrated material platform simplifies roll handling while minimizing material waste.
- Pneumatic expanding shaft allows quick roll replacement for improved production efficiency.
- Hydraulic lifting mechanism with automatic alignment ensures smooth and accurate material positioning.
- Precision Labeling & Length Control
The servo-driven labeling module provides precise control of label position and length, allowing flexible adjustment for different product specifications while ensuring consistent placement.
- Automatic Finished Roll Collection
A movable unloading table can accommodate up to 100 finished rolls, making collection, transportation, and downstream packaging more efficient.
- Fully Automated Production Process
The machine performs the entire converting cycle automatically, including:
- Paper core loading
- Servo-controlled core feeding
- Automatic threading
- Label application
- Precision cutting
- Roll finishing
- Automatic unloading
This minimizes operator intervention while maximizing production consistency.
- High-Precision Tension & Drive System
- Magnetic powder brake automatically adjusts torque according to roll diameter for consistent unwinding tension.
- Servo-driven material feeding accurately controls web length, reducing waste and improving repeatability.
- Durable Cutting System
Equipped with a tungsten carbide circular knife, the machine delivers clean, precise cuts with long service life and reduced maintenance requirements.
- Intelligent Safety Protection
- Film shortage alarm
- Material break detection
- Paper core absence alarm
- Automatic machine stop for fault protection
This machine is widely used for converting and rewinding kraft paper tape, paper tape, medical adhesive tape, automotive wire harness tape, masking tape, acrylic tape, and other pressure-sensitive adhesive products requiring high-quality finished rolls and efficient automated production.
| Parameter | Specification |
|---|---|
| Model | ZRF-1300 |
| Paper Core | 25.4/38/50/76mm (Customizable) |
| Unwinding Master Roll | 1000mm (Max) |
| Rewinding Diameter | 30-140mm |
| Rewind Width | W(700-1350)mm |
| Production Speed | 200m/min, 4-5pcs/min (15m) - subject to rewinding process |
| Power Supply | 380V 50/60HZ/15KW |
| Air Pressure | 5KG |
| Machine Size | 3502×4572×1864mm |
| Weight | 2000KG |
| Component | Specification |
|---|---|
| Touch Screen | 14-inch MCGS HMI |
| Rack Wall Board | 36mm |
| Motion Controller | HCFA |
| Active Traction Servo Motor | HCFA |
| Active Traction Servo Driver | HCFA |
| Label Flip Servo Motor | HCFA |
| Label Flip Driver | HCFA |
| Pull-out Servo Motor | HCFA |
| Tag Driver | HCFA |
| Discharge Servo Motor | HCFA |
| Discharge Driver | HCFA |
| Coiling Press Roller Servo Motor | HCFA |
| Winding Press Roll Driver | HCFA |
| Cutter Servo Motor | HCFA |
| Cutter Driver | HCFA |
| Winding Servo Motor | HCFA |
| Winding Servo Drive | HCFA |
| Pipe Threading Servo Motor | HCFA |
| Pipe Threading Servo Driver | HCFA |
| Four-axis Flip Divider | JUJIU |
| Motor | MAILI |
| Cutter Motor | MAILI |
| Reducer | SMETRE |
| Magnetic Powder Brake | WREZUN |
| Air Switch | CHINT |
| Switching Power Supply | MINGWEI |
| Stepper Motor Power Supply | MINGWEI |
| Edge Correction Power Supply | MINGWEI |
| Linear Guide | KNK |
| Photoelectric Sensor | BOJKE |
| Material Detection Sensor | BOJKE |
| Proximity Switch | Yangming |
| Contactor | SCHNEIDER |
| Relay | IDEA |
| Button Switch | SCHNEIDER |
| Tri-color Warning Light | TAYB |
| Solenoid Valve | ASICKO |
| Cylinder | AIRTAC |
| Linear Slide | HIWIN |
| Magnetic Switch | AIRTAC |
| Unwinding, Waste Collection 3 inch Gas Expansion Shaft | Taiwan China |
| Bearing | NSK |
| Traction Shaft | Nano coating for anti-sticking |
| Compression Roll | Package of silica gel |
| Transition Roller | Nano coating for anti-sticking |
| Scalpel | 100MM tungsten steel round knife |
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