Sintering Ceramic Washer High Hardness Silicon Carbide Parts Polished
High Hardness Machining Polished Silicon Carbide SiC Ceramic Washer
Silicon Carbide Ceramic
Silicon Carbide (SiC) is one of the lightest, hardest, advanced ceramic materials and has exceptional thermal conductivity with resistance to temperature / acids, and has a low thermal expansion. Silicon Carbide is an excellent material to use when wear is an important consideration because it exhibits good sliding, erosion and abrasive resistance, making it useful in a variety of applications such as seal rings, nozzles, and hydro cyclone components. Silicon carbide materials are electrically conductive and this may be helpful for resistive or inductive heating, dissipating charge etc.
Characteristics:
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Excellent Chemical Corrosion Resistance: Featuring excellent chemical inertness, SiC washers are resistant to most strong acids, alkalis, organic solvents and corrosive slurries. They will not rust, oxidize, swell or degrade in corrosive mediums, ensuring long-term stable sealing performance in chemical, environmental protection and petrochemical scenarios.
- Extreme High Temperature Resistance: Capable of continuous operation at high temperatures up to 1600°C, with an extremely low thermal expansion coefficient. The washers will not deform, soften or crack under high-temperature and high-pressure conditions, maintaining precise spacing and tight sealing for high-temperature equipment assemblies.
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Precision Flatness & Tight Sealing: Processed by fine surface grinding and mirror polishing, the product features ultra-smooth surface and high flatness tolerance. It fits closely with matching parts without gaps, providing excellent static and dynamic sealing effects, effectively preventing medium leakage and equipment loosening.
- High Pressure & Impact Resistance: With high compressive strength and structural toughness, SiC washers can withstand strong extrusion and mechanical impact, avoiding cracking and deformation under high-pressure operating conditions, adapting to high-load industrial equipment operation.
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Oil-Free Self-Lubrication & Long Service Life: Possessing natural self-lubricating performance, the washers require no lubricating oil during operation, suitable for high-cleanliness, dust-free and oil-free working environments. Their service life is 8–15 times longer than traditional metal gaskets, greatly reducing replacement frequency and equipment maintenance costs.
| Properties | Units | Silicone Carbide |
| Mechanical | ||
| Density | gm/cc | 3.12 |
| Porosity | % | 0 |
| Flexural Strength | Mpa | 390 |
| Compressive Strength | Mpa | 1800 |
| Elastic Modulus | Gpa | 440 |
| Poisson's Ratio | / | 0.17 |
| Hardness | kg/mm2 | 2800 |
| Fracture Toughness KIC | Mpa *m 1/2 | 3.9 |
| Thermal | ||
| Heat Conductivity | W/ m*k | 120 |
| Coefficient of Thermal Expansion | 10⁻⁶/K | 3 |
| Specific Heat | j/kg*K | / |
| Thermal Shock Resistance | °C | 230-260 |
| Max UseTemperature | °C | 1550 |
| Electrical | ||
| Dielectric Strength | ac-kv/mm | / |
| Dielectric Constant | / | 9.66~10.03 |
| Loss Tangent | / | / |
| Volume Resistivity | ohm•cm | 10²-10⁶ |
Applications
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Fluid Equipment: Chemical pumps, magnetic pumps, slurry pumps, sewage pumps, vacuum pumps, supporting pump shaft sleeves and sealing sleeves
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Chemical & Petrochemical Industry: Corrosive liquid delivery equipment, reaction kettle rotating parts, valve wear-resistant liners
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Metallurgy & Thermal Power: High-temperature flue gas equipment, dust removal pipelines, circulating water system wear-resistant components
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Mining & Building Materials: Slurry conveying pipelines, abrasive particle wear-resistant equipment, mining mechanical sliding parts
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Precision Machinery & Aerospace: High-speed spindles, precision linear motion equipment, high-temperature engine auxiliary components
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Food & Pharmaceutical: High-cleanliness, oil-free lubrication production equipment, meeting sanitary production standards
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