Fully Automatic Pipe Clamp Making Machine with 10 Ton Punching Force and 8-Station Precision Gantry Frame
Price:
Contact us for the latest quote.
MOQ:
1
Delivery Time:
45
Brand:
Howann
Product Description
Fully Automatic Flat Iron Hoop Pipe Clamp Making Machine | Heavy-Duty Servo Line
Our heavy-duty Pipe Clamp Making Machine is an advanced automated production solution designed for high-precision forming of thick metal pipe clamps, flat iron hoops, and heavy support rings. Engineered to process steel strips up to 5 mm in thickness and 50 mm in width, this integrated line combines material leveling, high-tonnage punching, multi-pass bending, and automatic cut-off in a single continuous operation.
Equipped with dual 5.5 kW servo-driven feed and bending units alongside an 8-station guide-pillar forming rack, this Pipe Clamp Making Machine achieves smooth material flow at speeds up to 55 m/min. The system delivers exceptional dimensional accuracy while eliminating manual labor and reducing raw material scrap.
Technical Specifications
| Parameter | Specification / Technical Value |
|---|---|
| Applicable Material Thickness | 2 - 5 mm |
| Max Feeding Width | 50 mm |
| Feeding Speed | 0 - 55 m/min |
| Forming Structure | 8 Stations (High-Strength Guide Pillar Gantry) |
| Bending Servo Motor | 5.5 kW |
| Feeding Servo Motor | 5.5 kW |
| Hydraulic System Power | 7.5 kW |
| Control System | Smart Industrial PLC + Touchscreen Interface |
| Uncoiler Rack Capacity | 3.0 Ton |
| Station Pitch | 250 mm |
| Overall Dimensions (L × W × H) | 1600 × 1100 × 1500 mm |
| Machine Weight | 1,600 kg |
| Operating Voltage | 380V, 3-Phase, 50Hz (Customizable) |
Core Features & Key Advantages
- Heavy-Duty Processing Capability: Easily handles 2-5 mm thick carbon steel, stainless steel, and galvanized flat bars without structural distortion.
- 8-Station Precision Gantry Frame: Built with high-rigidity guide-pillar stands to maintain smooth roller alignment and extend tool life under heavy continuous loads.
- Dual-Servo Precision Drive: Independent 5.5 kW feeding and bending servo motors deliver instantaneous acceleration and exact positioning accuracy.
- Intelligent Touchscreen Control: User-friendly interface allows one-touch recipe loading, precise pitch adjustments, and real-time operational diagnostics.
- Substantial Labor Cost Savings: Streamlines the entire workflow from uncoiling to final ring ejection under single-operator control.
Machine Functions
- Servo-Driven Strip Feeding: Pulls flat metal strips from the uncoiler with smooth, adjustable speed control up to 55 m/min.
- Integrated Hydraulic Hole Punching: Cleanly pierces bolt holes, slotting, and alignment markers prior to radius bending.
- 8-Pass Progressive Hoop Bending: Gradually shapes flat steel into perfect circular hoops or custom U-clamp profiles without surface cracking.
- Synchronized Shearing & Discharge: Cuts finished clamps precisely to length for immediate stacking or subsequent assembly.
Industrial Applications
- Pipeline & Mechanical Clamps: Heavy-duty pipe holding clamps, riser rings, and saddle supports for industrial piping systems.
- Building & Infrastructure Hardware: Flat iron hoop fasteners, structural tie rings, and utility pole brackets.
- HVAC & Ducting Supports: Large-diameter circular steel hoops and hanging brackets.
- Agricultural & Hardware Manufacturing: Custom metal hoop rings, fence post clamps, and heavy strap fabrications.
Optional Customizations
- Tailored Mold Sets: Custom-engineered dies for specialized hoop diameters, hole patterns, and profile shapes.
- Uncoiler Options: Automatic hydraulic or manual 3-ton uncoiler expansion setups.
- Custom Electrical Configurations: Voltage options for 220V, 415V, or 480V (50/60 Hz) industrial power grids.
Frequently Asked Questions
Q1: Can this machine handle stainless steel flat bars up to 5mm thick?
Yes. The reinforced 8-station gantry frame and 7.5 kW hydraulic system are specifically engineered to process heavy carbon steel and stainless steel flat bars between 2 mm and 5 mm thick.
Q2: How difficult is it to change tooling for a different hoop diameter?
The machine utilizes quick-change modular dies and an intuitive PLC touchscreen. Parameter adjustments can be saved as preset programs for fast batch switching.
Q3: What maintenance is required for continuous operation?
Regular maintenance includes checking hydraulic oil levels, applying grease to guide pillars and bearings, and inspecting punch dies for wear periodically.
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Company
Zhengzhou Howann Machinery Co., Ltd.
Location
No. 26, Dongqing Street, High-tech Development Zone, Zhengzhou, Henan, CHINA
Contact Person
Howann