Smart Model C100 One-Key Switchable CNC C/Z Purlin Line with Multi-Stage Progressive Forming and Servo Tracking Cut
Step into the era of intelligent manufacturing. The Model C100 One-Key Switchable CNC Roll Forming Machine is not just a piece of equipment—it is a fully automated, high-yield purlin production center. Custom-engineered for the rigorous demands of modern steel construction, this advanced line allows you to manufacture premium C and Z profiles continuously, completely eliminating the costly downtime associated with traditional manual roll changes.
From high-speed uncoiling to servo-tracked precision cutting, the Model C100 handles 2.0-3.0 mm carbon and galvanized steel with unmatched efficiency, ensuring your production never stops for mechanical debugging.
- Zero-Downtime Profile Switching: Powered by an advanced CNC stepless adjustment system. Operators can seamlessly transition between C-type and Z-type profiles, and adjust purlin dimensions, with a single touch on the screen. No manual roll swapping required.
- Flawless Progressive Roll Forming: Designed with a multi-stage progressive forming architecture that distributes stress evenly. The result? Perfectly straight purlins, precise angles, and absolutely no twisting or material distortion.
- On-the-Fly Hydraulic Punching: Features a synchronized, in-line hydraulic punching station. Create mounting holes and custom slotted patterns instantly during the forming process with fully adjustable hole spacing.
- High-Speed Servo Tracking Cut: Our intelligent flying saw, driven by a precision servo motor, synchronizes perfectly with the line speed. It guarantees exact-length, burr-free cuts without ever halting production.
- Built for Relentless Operation: The entire system is mounted on a heavy-duty, stress-relieved steel plate welded chassis, ensuring minimal vibration and enduring stability during high-speed, 24/7 manufacturing runs.
- User-Centric HMI (Human-Machine Interface): The industrial PLC touchscreen makes operation foolproof. Features include one-key changeover, automated batch counting, length setting, and real-time fault diagnostics.
| Category | Item | Specification |
|---|---|---|
| Material Capacity | Suitable Materials | Carbon steel strip, galvanized steel strip |
| Thickness Range | 2.0 - 3.0 mm | |
| Max Line Speed | 0 - 15 m/min | |
| Forming & Control | Forming Method | Multi-pass progressive roll forming |
| Changeover System | CNC one-key stepless size adjustment | |
| Control Center | Industrial PLC + Touch Screen HMI | |
| Punching & Cutting | Punching Mechanism | In-line hydraulic synchronous punching |
| Cutting Mechanism | Servo tracking positioning flying saw | |
| Physical Specs | Drive System | Heavy-duty gear reducer transmission |
| Estimated Weight | Approx. 8 Tons |
| Model | Section Height h (mm) | Middle Flange b (mm) | Lip Length c (mm) | Thickness t (mm) | Hole Position |
|---|---|---|---|---|---|
| C80 | 80 | 40 | 15 | 2.0-3.0 | Non-punched |
| C100 | 100 | 40 | 20 | 2.0-3.0 | Adjustable spacing |
| C120 | 120 | 50 | 20 | 2.0-3.0 | Adjustable spacing |
| C140 | 140 | 50 | 20 | 2.0-3.0 | Adjustable spacing |
| C160 | 160 | 60 | 20 | 2.0-3.0 | Adjustable spacing |
| C180 | 180 | 60 | 20 | 2.0-3.0 | Adjustable spacing |
| C200 | 200 | 60 | 20 | 2.0-3.0 | Adjustable spacing |
| C220 | 220 | 70 | 20 | 2.0-3.0 | Adjustable spacing |
| C250 | 250 | 70 | 20 | 2.0-3.0 | Adjustable spacing |
| C300 | 300 | 80 | 20 | 2.0-3.0 | Adjustable spacing |
| Model | Section Height h (mm) | Middle Flange b (mm) | Lip Length c (mm) | Thickness t (mm) | Hole Spacing (mm) |
|---|---|---|---|---|---|
| Z100 | 100 | 55 | 20 | 2.0-3.0 | 40 |
| Z120 | 120 | 55 | 20 | 2.0-3.0 | Adjustable |
| Z140 | 140 | 55 | 20 | 2.0-3.0 | Adjustable |
| Z160 | 160 | 67 | 20 | 2.0-3.0 | Adjustable |
| Z180 | 180 | 67 | 20 | 2.0-3.0 | Adjustable |
| Z200 | 200 | 67 | 20 | 2.0-3.0 | Adjustable |
| Z220 | 220 | 67 | 20 | 2.0-3.0 | Adjustable |
| Z250 | 250 | 78 | 20 | 2.0-3.0 | Adjustable |
| Z280 | 280 | 78 | 20 | 2.0-3.0 | Adjustable |
| Z300 | 300 | 78 | 20 | 2.0-3.0 | Adjustable |
- Uncoiling & Leveling UnitIt carries the steel coil and actively feeds the material. The matching leveling mechanism flattens the steel strip, eliminates internal stress of the coil, ensures flat incoming material, and provides stable strip for subsequent forming.
- Progressive Roll Forming UnitMulti-pass forming rolls gradually press the flat strip into C-type or Z-type sections in sequence. The forming process has uniform deformation, and the finished product has low stress and high straightness. The frame adopts a stepless adjustment structure, and the roll angle and spacing can be adjusted with one click through the CNC system to realize rapid switching of different specifications.
- Hydraulic Punching UnitIn-line synchronous hydraulic punching can punch mounting holes, slotted holes, etc. according to design requirements. The hole positions are accurate and the spacing is adjustable, eliminating the need for secondary punching processes.
- Servo Fixed-Length Cutting UnitThe servo tracking flying saw cutting system detects the strip speed in real time and cuts synchronously. It has high fixed-length accuracy and flat, burr-free cuts. The production length can be arbitrarily set on the touch screen to meet the size requirements of different projects.
- Finished Product Discharge TableAfter cutting, finished purlins automatically slide onto the discharge table for easy collection and stacking, ensuring smooth and continuous production.
- Intelligent CNC Operation ConsoleIndustrial PLC + touch screen control interface visually displays production parameters. It supports one-key changeover, length setting, output counting, fault alarm and other functions, and is simple and easy to operate.
The Model C100 is the ultimate solution for high-mix structural steel processing:
- Pre-Engineered Buildings (PEB): Roof and wall purlins for industrial factories, warehouses, and commercial steel structures.
- Green Energy: Cold-formed steel profiles for large-scale solar photovoltaic (PV) mounting systems.
- Infrastructure & Logistics: Enclosure systems for logistics parks, customized equipment frames, and municipal installations.
- Custom Roll Tooling: Adaptable for specialized materials like stainless steel or aluminum.
- Advanced Punching Modules: Add extra hydraulic stations for complex, multi-hole designs.
- Global Power Compatibility: Motors wired specifically for your local grid (e.g., 220V, 380V, 415V, 440V).
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