5.5kw High Speed Glazed Tile Roll Forming Machine with 12 Stations for Roof Tile Manufacturing
5.5 kW Servo Motor Glazed Tile Roll Forming Machine with high speed operation of 4 m/min
| Parameter | Specification |
|---|---|
| Material Type | PPGI/GI |
| Thickness | 0.3-0.6mm |
| Width | 1220mm |
| Roller Stations | 12 Stations |
| Roller & Shaft Material | 45# Steel Quenching and Plating |
| Diameter of Shaft | Φ70mm |
| Cutter Material | CR12 |
| Drive Type | Chain Drive |
| Speed | 4m/min |
| Total Power | 5.5+5.5KW |
| Voltage | 380V 50Hz 3Phases (can be customized) |
| Component | Description |
|---|---|
5T Manual Decoiler  |
Supports coil and enables rotary movement. Bearing capacity: 5T. Inner diameter: 470-530mm (adjustable). Equipped with brake device to prevent machine damage from impact during operation. |
Feeding Table & Pre-Cutter  |
Guides coil into correct position for roll forming. Includes hand pull cutting device for pre-cutting when changing color or thickness. |
Shaft & Roller  |
Material: 45# Steel Quenching and Plating. Processed rollers are smooth, hard, rust-resistant, and will not scratch sheets during operation. |
Hydraulic Pump Station  |
Drives cutter for cutting operations. Uses 46# hydraulic oil. Equipped with cooling fan for internal circulation cooling to prevent high oil temperature issues. Solenoid valve brand: Huade. |
Touch Screen Control Cabinet  |
Features automatic and manual modes. Allows setting of unit length and quantity on touchscreen. Simple and easy to operate system. Electrical components: VFD (Delta), Circuit breaker (Delixi), Contactor (Delixi), Relay (Xinling), PLC (Delta), Transformer (Delixi). |
Pressing Section & Cutter  |
Blade and pressing mould material: CR12. Features high strength, excellent hardenability, and superior wear resistance. |
Output Table  |
Collects formed products. Equipped with rollers to facilitate product forwarding without scratching. |
| Part | Quantity |
|---|---|
| Chains | 2 Sets |
| Solenoid Valve | 1 Set |
| Travel Switch | 2 Sets |
| Open-End Wrenches | 2 Sets |
| Hexagon Wrench | 2 Sets |
| Counter | 1 Set |
| Wrench | 2 Sets |
| Oil Seals | 1 Set |
Important: The mold used in the tile press equipment requires one upper mold and six lower molds of the same size.
Mold Installation Procedure:
- Install upper and lower molds first - lower mold mounts directly on hexagonal wheel worktable
- Upper mold installs on bottom surface of slide with appropriate thickness plate
- Ensure even gap around all four sides when upper and lower molds are closed
- Distance between upper and lower mold should equal required blank thickness
- Use above model as reference for workbench indexing
- Install remaining five lower molds
- Begin pressing operation after all molds are installed
Pre-Operation Checklist:
- Check all connections for firmness
- Verify installation bolts and nuts are tightened
- Fill left and right chassis with lubrication oil
- Conduct test run and observe for vibration, noise, and oil window performance
- Ensure all moving parts coordinate properly
- Install mold only after successful test run
Safety Warning: When installing mold, always cut power and manually move motor belt or large gear to position worktable. Raise carriage to highest point and use support object between table and slide bottom surface to prevent accidents from natural fall of anti-skid seat.
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