Medical/Industrial 50nm3/h Oxygen Plant 99.6% Purity Cryogenic Air Separation Plant Unit

Ambient Design Condition:

Ø  Ambient pressure

101.3kPa(A)

Ø  Ambient temperature

30 ºC

Ø  Relative humidity

75%

Ø  Ambient oxygen content

20.95%O₂

Ambient Temperature:

Ø  Annual average temperature

18.4 ºC

Ø  Extreme maximum temperature

40 ºC

Ø  Extreme minimum temperature

-1.8 ºC

Ø  Average temperature in summer

30 ºC

Ø  Average temperature in winter

7.5 ºC

Ø  Seismic force

＜6 Mercalli Scale

Ø  Elevation

50m

Ambient Air Composition at the End-user’s Site:

Ø  CO₂

≤350 ppm

Ø  SO₂

≤0.44 mg/m³

Ø  H₂S

≤2.3 mg/m³

Ø  CH₄

≤5.2mg/m³

Ø  C₂H₂

≤0.03 ppm

Ø  CnHm(excl. C₂H₂)

≤5 ppm

Ø  Dust content

≤10mg/m³

Circulating water(notice:not for fan-cooled plant)

Ø  Inlet water temperature

30℃

Ø  Inlet water pressure

0.4 MPa(G)

Ø  Maximum pressure drop

0.2 MPa(G)

Ø  Maximum temperature rise

10℃

Ø  Cooling water turbidity

12 mg/L

Ø  PH value

7.2

Ø  Total rigidity

2.5

Ø  Fouling factors

0.0004 m² hºC/ K.W

Electricity Supply:

Ø  HV(notice: only for plant with HV)

10,000V±5%(3phase 3wire)

Ø  LV

380V/220V±5% (AC 3phase 4 wire)

Ø  Frequency

50±0.5HZ

Stand-by Instrument Air to be Supplied by Client (for plant start-up)

(notice: only for plant with pneumatic valves)

Ø  Pressure

0.5 MPa(G)

Ø  Temperature

≤30 ℃

Ø  Dew point

＜-40℃

Ø  Flow rate

～m³/h

Ø  Requirement

Oil free

Production, Purity, Pressure (Out of the Cold Box):

medium

Production      (Nm³/h)

Purity

Pressure      (MpaG)

Oxygen

50±5%

≥99.6%O₂

～15

Product Production State(0 ºC, 101.325Kpa)

Start-up pressure

1.3MPa(G)

Running period

12months

Start time needed

～10hours

Ø  The overall design principle for instrumentation & electrical design of the KZO-50 ASU is local control on each individual unit, with detailed description as follows:

Ø  Air Compressor, pre-cooler and so on have electronic control cabinet and operation plate with themselves, set alarm and operate button.

Ø  Molecular sieve purifier, electrical heater, turbo expander and distillation column set two local cabinet which temperature, flow rate, liquid level all adopt digital indicator, molecular sieve sequence switch adopts Siemens PLC automatic control.

Scope of supply: (Note: Take manufacturer’s final actual supply as standard)

Qty.

Ø  Local cabinet of purifier

1

Ø  Local cabinet of oxygen plant

1

Ø  Differential pressure transmitter and three valves group

2

Ø  Standard orifice plate

1

1.        Oil screw air compressor

1 Set (water cooled type)

Technical Parameters (Note: Take the final design parameters as standard)

Manufacturer

Atlas Copco or Ingersoll

Type

GA75

Discharge flow rate

10.3m³/min

Discharge Pressure

1.3MPa(G)

Motor power

75KW

Scope of supply(Note: Take manufacturer’s final actual supply as standard)

quantity

Ø  Main motor

1

Ø  Compressor

1

Ø  Electronic control cabinet

1

Ø  Spare parts

1

Picture(Note : The picture for reference only, take material object as standard)

2.        Air Pre-cooler

1 Sets (Air Cooling)

Technical Parameters (Note: Take the final design parameters as standard)

Manufacturer

Siad

Type

GAYL-618/13

Flow rate

618m³/h

Inlet pressure

≤1.3MPa(G)

Air inlet temperature

≤40℃

Air outlet temperature

～8℃

Motor power

～6KW

Scope of supply(Note: Take manufacturer’s final actual supply as standard)

Qty.

Ø  Inlet refrigerate compressor

1

Ø  Condenser

1

Ø  Evaporator

1

Ø  Pipe and valve

1

Ø  Refrigerate automatic element

1

Ø  Control plate of electrical equipment

1

Ø  Operation instrument board

1

Ø  Water separator

1

Ø  Automatic drainer

1

3.        Oil mist filter

1 Set

Technical Parameters (Note: Take the final design parameters as standard)

Filter element

Hankison or other equal brands

Filter element

618m³/h

Air flow rate

≤1.3MPa(G)

Inlet pressure

≤40℃

Air Inlet temperature

≤0.001ppm

Note: Skid-mounted frame design with Air Pre-cooler

Picture(Note : The picture for reference only, take material object as standard)

4.       Air purification system

1 Set

Technical Parameters (Note: Take the final design parameters as standard)

Manufacturer

Siad

Type

HXK-618/13

Air flow rate

618m³/h

Working pressure

1.3MPa

Suction temperature

12℃

Adsorption time

8h

Temperature of resurgent gas inlet adsorber

170℃

Temperature of resurgent gas outlet adsorber

100℃

Electrical heat power

～15KW

Scope of supply: (Note: Take manufacturer’s final actual supply as standard)

qty

Ø  Molecular sieve vessel(incl. M/S)

2

Ø  Electrical heater

1

Ø  Filter

1

Ø  Pipe valves

1

Ø  Insulation material

1

Note: Above is skid-mounted frame design.

Picture(Note : The picture for reference only, take material object as standard)

5.       Fractionating column

1 Set

Technical Parameters (Note: Take the final design parameters as standard)

Manufacturer

Siadgas

Type

F0-50

Model

Single column

Dimension

～2000×2300×7500mm

Scope of supply: (Note: Take manufacturer’s final actual supply as standard)

qty

Ø  Main heat exchanger

1

Ø  Sub-cooler

2

Ø  Condensation evaporator

1

Ø  High-pressure heat exchanger

1

Ø  Oxygen column

1

Ø  Cold box

1

Ø  Perlite

ENOUGH

Picture(Note : The picture for reference only, take material object as standard)

6.       Turbo expander

1 Set of 2 PCS

Technical Parameters (Note: Take the final design parameters as standard)

Manufacturer

Suzhou Xida or Jiangxi Oxygen

Working medium

Waste nitrogen

Flow rate

450Nm³/h

Inlet pressure

～0.371MPa(A)

Outlet pressure

0.126MPa(A)

Inlet temperature

132K

Brake mode

Fan brake

Adiabatic efficiency

≥72%

Scope of supply: (Note: Take manufacturer’s final actual supply as standard)

Qty.

Ø  Turbo expander               

2

Ø  Expansion joint                

4

Ø  Expander inlet filter            

2

Ø  Refine filter                  

1

Ø  Air filter                        

2

Ø  Silencer                    

2

Note: Skid-mounted frame design with Fractionating column

Picture(Note : The picture for reference only, take material object as standard)

7.       Cryogenic liquid oxygen pump

1 Set

Technical Parameters (Note: Take the final design parameters as standard)

Type

horizontal ,piston, gear drive

Working medium

liquid oxygen

Flow rate

60～70L/h

Inlet pressure

～0.095MPa(A)

Outlet pressure

～15MPa(A)

Motor power

～3KW

Scope of supply: (Note: Take manufacturer’s final actual supply as standard)

Qty.

Ø  Pump head

1

Ø  Transmission case

1

Ø  Electric motor

1

Ø  Electric control cabinet

1

Picture(Note : The picture for reference only, take material object as standard)

8.       Oxygen filling device (24 heads)

1 Set (incl. copper pipe)

Picture(Note : The picture for reference only, take material object as standard)

9.       Unit equipment connected process pipe(being removed after factory pre-assembly)

1 Set