Customized Electric Coil Heaters With SS Braided Leads , Highly Non-corrosive
Customized Electric Coil Heaters With Type J Thermocouple And SS Braided Leads
1. Coil Heater Brief Introduction
Coil and cable heaters are made by placing a pair of tiny coils or two lines of straight resistance wire inside a very dense MgO medium. This core is then inserted into a stainless steel shell. These high-performance heating cells can acquire temperatures of up to 1500° F.
The sheath material of standard cable heaters is stainless 304; their heating core is coiled or straight solid Nickel Chrome wire. Cable heaters can transmit up to 35 W/in2 heating capacity and can attain up to 15000F surface temperature.
A Coil Spring Heater in its unformed straight stage can have a maximum length of 6ft and its cross-section can be square or rectangular, while a cable heater can be 300ft long and is available in round cross sections. Thermocouple sensors could be installed internally at the tip or the middle of a heater.
Coil and cable heaters can accommodate "J" type or "K" type thermocouple sensors that could be placed internally at the tip or the middle of a heater. They can be made as well to have profiled or distributed wattage configuration.
2. Coil Heater Characteristics
- Standard sizes available with various cross section
- Various Watt Density option available
- Designed for even heat profile
- Precision fit on Hot Runner Nozzles
- Highly Non-corrosive
- Choice of Terminal Exits
- Advanced Thermal Engineering
- Available with in built Thermocouple
3. GME Coil Heater Advantage
1. Germany imported Ni80Cr20 Alloy wire ;
2. USA imported high purity Mgo ;
3. Stainless Steel sheath contains high composition of nickel ;
4. Coil Heater Parameter.
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Spring coil heater (H series) |
3.0x3.0 |
Φ3.0 |
Φ4.0 |
Φ5.0 |
3.5x3.5 |
5.0x5.0 |
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Voltage |
220V,230V,240V |
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Power tolerance 115W-200W |
+/-10% |
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Power tolerance 201W-2000W |
+5%-10% |
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Out jacket length |
30mm~280mm |
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Diameter of the inner sleeve/wrapped diameter |
10mm~42mm |
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Unheating length |
45mm |
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Max power density |
9W/cm² |
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Heating Length tolerance |
+/-0.05mm |
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Unheating length tolerance |
+/-2.5% |
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Tolerance ID d ≤20mm |
Without inner sleeve:-0.15mm |
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Tolerance ID d 20mm~30mm |
Without inner sleeve:-0.20mm |
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Tolerance ID d ≥30mm |
Without inner sleeve:-0.25mm |
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Tolerance cross section |
+/-0.15mm |
+/-0.20mm |
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Thermocouple |
K,J,E |
None |
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Material |
304,321,316 |
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Maximum working temperature |
650℃ |
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Die electrical strength |
800V |
1000V |
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5. Spring Coil Heater Application
- Applications for Coil Spring Heater
- Hot runner nozzles
- Cutting & sealing bars
- Medical equipment
- Rod, pipe & tube heating
- Heat tracing
- Semiconductor manufacturing
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