Large Span Automatically Ceiling Roll Forming Machine With Film System
Normal Speed Stud Roll Forming Machine
1. Composition of machine
Roll forming main machine……………………………1 unit
Manual Un-coiler……………………………………… 1 unit
Control panel…………………………………………..1 unit
Hydraulic station…………………………………… …1 unit
Out table ………………………………… ……………2 unit
Spare tools……………………………………………...one box
2. Machine Detailed Parameters
| 1 | Roll Forming
|
YX110 |
| 2 | Coil width
|
According the profile |
| 3 |
Rolling Speed
|
0-15m/min |
| 4 |
Rolling Thickness
|
0.8-1.2mm aluminium alloy steel |
| 5 |
Control System
|
PLC |
| 6 |
Un Coiler
|
3 ton manual un-coiler |
| 7 |
Roller Stations
|
13 stations+1 station of film system |
| 8 |
Roller Material
|
45 forge steel, surface with chrome |
| 9 |
Shaft Material and DIA
|
￠56mm, material is 45# forge steel |
| 10 |
Maim Motor Power
|
5.5KW |
| 11 |
Hydraulic Station Power
|
4KW |
|
12
|
Hydraulic Pressure | 12Mpa |
| 13 | Cutting type |
Hydraulic cutting, 4kw
|
|
14
|
Material Of Cutting | Cr12, quenching 58-62℃ |
|
15
|
Tolerance | 3m+-1.5mm |
|
16
|
Electric Source |
380V, 50HZ,3 phase According to customer’s require |
|
17
|
Way Of Drive | By chain |
|
18
|
Color Of The Machine | Yellow and blue |
3. Profile drawing
4. The Chart of Process Flow
Uncoiling→Feeding material into machine→Punching→Roll forming→Measuring length→ Auto cutting→Products receiving
5. Specification of Components
(1) 3T Manual Un-coiler
- Adopt automatic hydraulic system for expand
- Width of feeding: 350mm
- Capability: 3 Ton
- Bound of expand &fight: 380mm—520mm
- Mode of expand &fight: inner expand &fight by manual
- Way of feeding: manual
(2) Film system
- Machine adopt film system in order to protect the coil
(3) Main Roll Forming Machine
-
Roll station: 8stations+ 1 station of film system (according to the final design
-
Material of roller: 45＃forge steel, coated with chrome
-
Material of main shaft:45﹟forge steel diameter roller: Ф56mm
-
Main power: 5.5kw
-
Forming thickness: 0.8-1.2mm, aluminium alloy steel
-
Transmission: By chain, 1.0inch, single line
(4) Post cutting system
- Machine adopt hydraulic cutting
- Cutting after forming: Cut the sheet after roll forming to required length
- Cutting motion: The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.
- Material of blade:Cr12 with heat treatment 58-60°
- Length measuring: Automatic encoder length measuring
- Tolerance of length: +/- 1.0mm
- Cutting table length: 2m
(5) Computer Control Cabinet
- Programmable setting of profile length and quantity
- Operating system language: English and Chinese
- Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
- PLC: Panasonic or customerization
6. FAQ
1) Q: Are you manufacturer or trading company?
A: We are manufacturer and trading company .
2) Q: Do you provide installing and training overseas?
A: Overseas machine install and worker training services are optional.
3) Q: How is your after sales support?
A: We provide technical support on line as well as overseas services by skillful technicians.
4) Q: How does your factory do regarding quality control?
A: There is no tolerance regarding quality control. Quality control complies with ISO9001. Every machine has to past testing running before it's packed for shipment.
5) How can I trust you that machines pasted testing running before shipping?
A: 1) We record the testing video for your reference. Or,
2) We welcome you visit us and test machine by yourself in our factory.
6) Q: Do you have this roof panel roll forming machine in stock?
A: No, machine is made to order.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.