|
|
Mastering Density: The Science of High-Torque Encapsulation.
Built on the ZLBXJ-551 industrial platform, the ZLBXJ-551-3XY integrates an Independent Power Split drive. This system delivers high-torque extrusion for dense materials while maintaining the structural integrity of fragile solid cores.
|
ZLBXJ-551-3XY (Hard) | Solid Filling Encrusting Machine
Heavy-Duty Handling for Solid & Granular Cores The ZLBXJ-551-3XY (Hard) is a reinforced configuration designed to protect the structural integrity of fragile solids. It centers whole ingredients—such as salted egg yolks, chestnuts, or nut granules—with surgical precision. The feeder provides high-torque extrusion for dense solid-core encrusting involving lotus seed paste and fibrous meat proteins.
Separate Drive Control for Screw & Blades
- Extrusion Precision: Independent motors allow for individual pressure adjustment between the screw and blades, preventing material overflow.
- High-Torque Delivery: Engineered to handle the heavy resistance of dense pastes and sticky materials without speed fluctuation.
- Center Protection: Maintains the structural integrity of whole ingredients (egg yolks, nuts) while ensuring surgical centering.
Production Versatility
-
Solid Core: Specialized for Egg Yolk Mooncakes, Maamoul, and Nut-filled cookies.
-
Dense Pastes: Processes dense, traditional confectionery fillings without oil separation or material degradation.
-
Savory: Reliably encapsulates whole meat chunks and Scotch Eggs with uniform positioning.
-
Adjustability: Fine-tune all production parameters via the central PLC for diverse product portfolios.
Industrial Stability & Weight Precision
-
±1% Variance: Strict uniformity across every unit ensures consistent quality and weight control.
-
Recipe Memory: Digital PLC touch panel stores production profiles for rapid 15-minute product changeovers.
-
Synchronized Cutting: Engineered for dense doughs, maintaining product geometry at high output.
Hygienic Isolation Architecture
-
Zero Contamination: Driving components are physically sealed from the food zone, strictly eliminating the risk of lubricant contamination.
-
SUS304 Construction: Full stainless steel build for long-term durability and ease of sanitation.
-
Rapid Cleanup: All feeding modules and shutter components are designed for quick, tool-free disassembly.
Select the Perfect Configuration for Your Production Needs
The 551 Series offers targeted solutions for different texture challenges. Use the table below to compare the ZLBXJ-551 (Base) with our specialized Liquid-Filling (ZLBXJ-551-3XL) and Solid-Filling (ZLBXJ-551-3XY) models. Click the model names in the table to view detailed technical specifications.
| Feature |
ZLBXJ-551-3XY |
ZLBXJ-551-3XL |
ZLBXJ-551 (Base) |
| Primary Goal |
Complex Multi-Filling |
Liquid-Center Injection |
Standard Encrusting |
| Filling Texture |
Solid-in-Solid-in-Dough |
Jam / Cream / Chocolate Sauce |
Solid / Paste / Granular |
| Application |
Mochi-with-Yolk, 3-Color Cookies, Gourmet Confectionery. |
Lava Mooncakes, Jam Cookies, Cream-filled Pastry. |
Mooncakes, Cookies, Meatballs, Filled Bread. |
| Technical Core |
Stable handling of dense fillings like Mochi or Egg Yolk. |
Pulse-free flow for low-viscosity jams/syrups. |
Independent pressure control for skin and filling. |
| Feeding Mode |
Triple-Drive Independent System |
Precision Screw Pump (Pulse-free) |
Dual-Drive Screw & Blade (Separate Power) |
| Advantage |
Perfect synchronization for complex 3-layer structures. |
Zero leakage; perfect centering for liquid hearts. |
Prevents dough heat-up; preserves natural texture. |
|