Automatic Continuous Foam Production Line 300kg/min Output with 8-100kg/m³ Density Range for Industrial Manufacturing
Price:
inquiry
MOQ:
one set
Delivery Time:
45days after receive downpayment
Brand:
ZHMACH
Product Description
Automatic Continuous Foam Production Line Overview
This fully automated batch box polyethylene foam production line delivers continuous foaming capabilities with a maximum output of 300kg/min. Designed for large-scale manufacturing, it produces foam with density ranging from 8kg/m³ to 100kg/m³, making it ideal for various industrial applications.
Key Specifications
Machine Dimensions & Components
- Foaming Control Platform: 3m × 2.52m × 0.7m
- Oven Declining Board: 6.8m × 0.98m-2.4m
- Oven Side Links: 18m × 2.4m × 1.2m
- Oven Machine Frame: 18m × 4m × 3m
- Oven Inner Conveyer Line: 18m × 2.4m × 0.83m
- Foam Block Cutter Machine: 2.4m × 1.30m (cross-type knife belt)
- R.S. Pulling System: Complete set
Technical Performance Parameters
| Parameter | Specification |
|---|---|
| Overall Dimensions | 35m × 4m × 3m |
| Foaming Material Groups | 13 groups with man-machine interface |
| Foaming Width | 980mm - 2250mm |
| Foaming Height | Maximum 1200mm |
| Foaming Density | 8kg/m³ - 100kg/m³ |
| Foaming Speed | 2000-7000 RPM |
| Maximum Output | 300kg/min |
| Material Spraying | Down sprayer head (adjustable) or trough overflow pipe |
| Control System | PLC with touch screen interface |
| Mixing Head Motor | 37kW |
| Total Power Consumption | Approximately 90kW |
Production Capabilities
This advanced system can produce multiple foam types including British elevation high-slow rebound, electronic cotton, brassieres cotton, and polyester cotton. It features non-stop formula changes, yellow-resistant capabilities up to 3-5 level, powder addition from 10 to 200 parts, and operates with the lowest density of 6-100kg/m³.
Packaging & Shipping
The machine is shipped with nude packing for most components, with critical parts protected in wooden cases. Standard 13-group configuration requires 2×40HQ containers and 1×20GP container for complete delivery.
Comprehensive Support Services
- Factory layout design assistance
- On-site installation by 2-4 experienced engineers
- Operator training and maintenance guidance
- Complete operation manual and optimized formulations
- Raw material sourcing support
Frequently Asked Questions
Installation and Testing Timeline
Complete installation requires approximately 45 days, including 30 days for mechanical setup and 15 days for electrical connection and testing.
Engineer Support Costs
Engineering support is available at USD 40 per day per engineer, plus visa fees, round-trip tickets, and accommodation expenses.
Technical Support Availability
24-hour technical support via phone and remote assistance for operational issues and troubleshooting.
Machine Visual Reference
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Zehui machinery equipment co., ltd
Location
Industrial Zone of Tangshi, Gaobu town, DongGuan City GuangDong Province,China
Contact Person
Wang