W Beam 5mm C Post Highway Guardrail Crash Barrier Roll Forming Machine
W Beam 5mm C Post Highway Guardrail Crash Barrier Roll Forming Machine
Working flow
Decoiler-----feeding----- leveling ------roll forming ------ punching-----cutting----output table
Machine Component
| De-coiler | 1 set |
| Leveling device | 1 set |
| Forming machine | 1 set |
| punching device | 1 set |
| Cutting device | 1 set |
| PLC control box | 1 set |
| Hydraulic pump station | 1 set |
| Production support table | 1 se |
Decoiler
| Type | Manual type(standard) | Hydraulic type(option) |
| Photo | ||
| Width | 600mm | 800mm |
| Capacity | 5000kgs | 5000kgs-15000kgs |
| Inner diameter | 450-550mm | 450-550mm |
| Outter dimater | 1500mm | 1800mm |
roll forming machine
| Item | Parameter detail | ||||||
| Processing Material | GI and Black Coils | ||||||
| Material thickness | 3-4mm(standard), 3-5mm(customized) | ||||||
| Machine frame | 360#H steel, Adopt diagonal line welding, leveling instrument measurement to make sure the final frame is high-precision | ||||||
| Machine siding panel |
|
||||||
| Forming stations | 14-18 stations (according to the material thickness) | ||||||
| Machine rollers | high grade Gcr15 forged steel(bearing material), Hard quenching and hard chroming with thickness 0.05mm Processing way:cutting--drilling--CNC lathing--quenching--CNC lathing--chroming |
||||||
| Machine Shaft | φ90-100mm high garde No.45 steel after treatment, | ||||||
| Machine spacers | CNC lathing in high-precision and wire-electrode cutting | ||||||
| Machine bearings | China Haerbin bearing or SKF international bearing(option) | ||||||
| Driving system | 2 inch chain or gear box(option) | ||||||
| Machine power | 30kw-15kw(according to the size and thickness) | ||||||
| Machine working speed | without punching:8-12m/min or 10-30m/min(option) | ||||||
| Machine testing method | After machine installation, we will test it ourselves, compare with the profile drawing, the difference is controlled in 0.5mm |
Punching device
| Item | Parameter detail |
| Photo | |
| Frame processing | the whole levelling surface is made by drilling machine |
| Mould material | Cr12mov |
| Mould processing | wire eletrode-cutting for the mould shape, it will save pressure |
| Hole size | According to your request |
| Hole number | According to your request |
| Pressure | 20Mpa |
Cutting device
(1) Material for Cut-Off Modular:Cr12 steel
(2) Hardness for Heat Treatment:HRC55 – 60
(3) Cut-Off Type: Hydraulic, Automatic Cut-Off
(4) Cut-Off Modular:1 set
(5) Motor for Hydraulic Stand: 11 kw
Stacker
| Type | Manual | Auto(option) |
| Length | 2pieces, length is adjustable | according to your requirement |
PLC
| Main item | Parameter detail |
| PLC | Delta(standard) or according to your request |
| Inverter | China brand(standard) or according to your request |
| Touch screen | Mcgs(standard) or according to your request |
| Encoder | China brand(standard) or according to your request |
| Voltage/HZ/Phase | 380v/50-60hz/3phase |
Hydraulic pump
| Main Item | Parameter detail |
| Motor | 3kw China brand or according to your request |
| Pump | China brand or according to your request |
| Solenoid valve | China brand or according to your request |
| Cooling system |
Cooling fan |
Payment type: 30% T/T prepaid and balance should be paid before loading
Delivery time: 30 working days after receiving prepaid.
Guarantee period: 18months free service/ pay service all the machine life
Installation and training:
If buyers visit our factory and check the machine, we will teach you how to install and use the machine, and also train your workers/technician face to face.
Without visiting,we will send you user manual and video to teach you to install and operate.
If buyer needs our technician to go to your local factory,please arrange board and lodging and other necessary things.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.