Road Safety Highway Guardrail Roll Forming Machine 22kw Power PLC Control
Road Safety W Beam Crash Barrier Express Highway Guardrail Roll Forming Machine
Machine component:
Decoiler, leveling device, forming machine,cutter, output table, control box and hydraulic oil pump
Machine Details:
| Production Material :Steel Plate | |
| Operation | Full automatic |
| Voltage | AC380/50Hz |
| Quantity Of Roller | 14 groups |
| Pressure roller neck | 60 |
| Machining steel plate thickness(mm) | 1.8-2.6mm |
| Width of molding(mm) | According to drawing |
| Production line working speed | 0-15m/min |
| Cut type | Hydraulic pressure Independent cut |
| Cut bar material | cut bar use Cr12mov material,After the high temperature quenching |
| Weight | 12000Kg |
| Machine size(mm) | 1200*1900*1800 |
| Roll mandrel material | 45# steel tempering,finish turning,accurate grinding process |
| Roller mold material | Bearing steel vacuum quenching,CNC finish turning |
| Production main motor power(kw) | 22KW |
| Hydraulic system power | 7.5KW |
| Drive type |
Gear box |
Detail description
5T hydraulic decoiler:
Steel coil width: from 1000 mm to 1250 mm;
Internal diameter of coil: variable, from 480 mm to 530 mm
Maximal out diameter:2000mm
Maximum coil weight: 5000 Kgs;
Coil placement in the coil holder: hydraulic hoist;
Pulling of steel from the coil to the pulling mechanism for the start: manual;
Suitable of the pulling mechanism for all required thicknesses: included;
Device preventing unwinding of the coil from the coil holder: included;
Uncoiled metal compensator: included, assures even feeding at all production speeds;
Oil cylinder dia:120mm
Working speed: 0-15m/min adjustable
Main motor power: 5.5KW AC motor
Hydraulic power: 4kw
Leveling device
The quantity of leveler rolls must be planned according to thickness 2.0mm to 3.0 mm.
Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
Flattener roller material: SAE 1045 thermal treatment hardness 48-52 HRC.
Diameter of flattener shaft:￠70mm, material is SAE 1045, hardening and tempering
Punching:
Adopt Hydraulic punching
Diameter of cylinder￠140mm
Working pressure: 20mpa
The punches and dollies will be CR-12, hardness HRC 58-62
Hydraulic power :11KW
Dimensions: 1.5m* 1.1m* 1.2m
Roll Forming
Main motor power : 22 kw
Cycloidal pin wheel reducer : BWD14-43-55KW,Place of Origin:Shanghai or Cangzhou
Transmission:Gear box【170#】
Shaft diameter: ￠110 mm material: SAE1045 with quenching and tempering
Roller material:ASTM1045 chrome plated surface with chrome
Forming station: about 16 stations (according the final design)
Machine roll forming speed :0m-15m/min(without punching)
Machine Voltage, Frequency:Japan Yaskawa(380 V, 50 Hz, 3Phase)
Cutting :
Shearing by hydraulic station
Material of blade:Cr12, 58-62 HRC hardnessDiameter of cylinder￠200mm
Working pressure:30mpa
Working range :80mm
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