High Speed Coil Feeder Straightener Stamping And Leveling Machine For Sheet Metal
High Speed Coil Feeder Straightener Stamping And Leveling Machine For Sheet Metal
Roller feeders are favored by stamping customers for their high efficiency, high precision, low energy consumption, high cost performance and low failure rate.
It is only necessary to ensure long-term high efficiency and stability during the long-time high-load stamping and feeding process, reducing downtime, and it is inseparable from reasonable maintenance and correct operation.
Only careful care, maintenance and daily inspection of the roller feeder's operating conditions can prevent it from malfunctioning and maximize its use value.
Precautions when using the roller feeder:
(1) The actual maximum feed width of the roller feeder is 10 mm minus the existing roller specifications of Jinzhide (because it has a retaining wheel to avoid biasing).
Do not exceed this range, otherwise it will lead to: unstable feeding accuracy, inaccurate feeding distance, and even damage to the roller parts.
(2) The adjustment of the feed length of the roller feeder should be slightly longer than the inching test.
Before the roller feeder is continuously punched and produced, the inching test is required to determine the feeding length, and the inertia of the brake is caused by the inching.
The feeding length will be too long. When the actual continuous production has no brake inertia, the feeding length will become shorter. Therefore, the adjustment of the roller feeder length should be slightly longer than the inching test.
(3) When the feed length of the roller feeder changes greatly, the position of the roller arm needs to be re-adjusted. If the feed length changes greatly, the angle between the rocker arm and the tie rod will change.
At this time, the lever should be rotated to make the angle of the rocker arm and the lever 90 degrees when the punch is stopped at the top dead center position, to avoid the break of the rocker arm or the transmission shaft.
(4) After replacing the mold, the feed height of the roller feeder should be re-adjusted. Multiple sets of stamping dies are used in the stamping process.
The heights of the mold lines of different molds are different. Only when the feeding height of the feeder and the height of the mold material line are the same, the feeding can be accurate and smooth.
Correct adjustment method:
1. When the mold line is not much different, adjust the two M14 screws that are fixed on the mounting plate by the roller feeder. Rotate and adjust the screw to adjust the screw to the required height.
2. When the mold line differs greatly, the adjustment method is as follows: if the mold line is very different, the length of the roller feeder link should be adjusted, and the connecting rod and the mounting plate should be removed first.
After re-fixing the roller to the appropriate height, then adjust according to method 1. Finally, adjust the roller connecting rod and install the roller in turn.
(5) When the stamping production line is shut down, the punching machine must be stopped first, and then the flattening machine should be stopped to avoid insufficient supply of stamping materials due to premature shutdown of the leveling machine.
(6) When the roller feeder is working, it should always check whether the feeding length and feeding accuracy are correct, find the problem as soon as possible, and solve it quickly to avoid affecting the stamping production.
2.Specification
| Specification | |||||
| Model | MAC4-400 | MAC4-600 | MAC4-800 | MAC4-1000 | MAC4-1300 |
| Stock Width(mm) | 70~400 | 70~600 | 70~800 | 70~1000 | 70~1300 |
| Stock Thickness(mm) | 0.6~6.0 | 0.6~6.0 | 0.6~6.0 | 0.6~6.0 | 0.6~6.0 |
| Max.Coil Weight(kg) | 5000 | 5000 | 7000 | 7000 | 7000 |
| Max.Coil O.D.(mm) | 1400 | 1400 | 1400 | 1400 | 1400 |
| Coil I.D.(mm) | 508 | 508 | 508 | 508 | 508 |
| Feed Length(mm) | ~500* | ~500* | ~500* | ~500* | ~500* |
| Max.Line Speed(m/min) | 16~24 | 16~24 | 16~24 | 16~24 | 16~24 |
| Work Roll Number(piece) | upper 4 | upper 4 | upper 4 | upper 4 | upper 4 |
| down 3 | down 3 | down 3 | down 3 | down 3 | |
| Feed Roll number(set) | 1 | 1 | 1 | 1 | 1 |
| Main Motor | AC5.5 | AC7.5 | AC7.5 | AC11.0 | AC11.0 |
| Mandrel Expansion | Hydrauilc | Hydrauilc | Hydrauilc | Hydrauilc | Hydrauilc |
| Reel Motor(kw) | 2.2 | 2.2 | 3.7 | 3.7 | 3.7 |
| Power(v) | 3 Phase 220V/380V/50HZ | ||||
| Operating Air(Mpa) | 0.49 | 0.49 | 0.49 | 0.49 | 0.49 |
| Straightening Performance | ||||||
| Model | MAC4-400 | MAC4-600 | MAC4-800 | MAC4-1000 | MAC4-1300 | |
| Stock Thickness (mm) | 0.6~1.3 | 400 | 600 | 800 | 1000 | 1300 |
| 2.0 | ||||||
| 2.3 | ||||||
| 2.5 | 1170 | |||||
| 2.8 | 933 | 933 | ||||
| 3.2 | 714 | 714 | 714 | |||
| 4.0 | 457 | 457 | 457 | 457 | ||
| 4.5 | 361 | 361 | 361 | 361 | 361 | |
| 5.0 | 293 | 293 | 293 | 293 | 293 | |
| 6.0 | 203 | 203 | 203 | 203 | 203 |
|
FAQ:
Q1:What kinds of machines do you have?
Our main products are:Nc Servo Roll Feeder,Uncoiler, Straightener, 3 in1 Straightener
Feeder,Transfer systems,Press Feeding Line., etc
Q2:Is your equipment standard or customized?
Both, we can OEM & ODM with customers.
Q3:What are your equipments certification?
All our items are coming with CE certifications.
Q4:How did your company's quality system work?
“QUALITY IS OUR CULTURE” Our quality is not the best in the world, and the price is not the
cheapest. But we can provide you excellent products to defeat your competitors.
Q5:How long is the warranty period of the machine?
We offer free service with a warranty period of one year, If it is operate in reasonable, the
machine can be used more than 10 years.
Q6: Is it possible to be a foreign agent and distributor?
If you are confidence and excellent service for after-sales, then welcome to be our agents or
distributors all over the world.
Q7:What’s your payment?
T/T,D/P,L/C,Western Union., etc
Q8:What’s the delivery?
“TIME IS GOLD” for you and for us, so we have professional team work and production line can
make nice quality in short time.
Service:
1. Pre-Sales Service:We have professional designers to meet the different requirement.
2. After-Sales service:We have an efficient team to meet 24*7 all day service.
3. Full-Service:Actively cooperate with customers to deal with problems in equipment using.
4. Engineers can provide service machinery overseas.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.



