Car Air Conditioner Motor Hipot Test Equipment Quick Response Automatic MES System
Automatic Stator Testing System For Car Air Conditioner Motor
1. Test object:
Stator of car air conditioner motor
2. Applied industry:
Car air conditioner
3. Equipment introduction:
3.1 Station: dual, the supplier provide the test bench
3.2 Integrated test bench, and enclosed protective cover
3.3 Integrated design makes the equipment can be moved easier.
3.4 Easy to operate, combined with the touch screen and keyboard
3.5 Standard equipped with remote control and self –inspection function makes the maintenance and
upgrading easier.
3.6 Picture of the stator testing system(for reference only, the test bench need to be designed as the
stator)
4. Test method
4.1 Set the test sequence and parameters range based on the stator testing requirements, establish a
new mode;( the model of one type of stator needs to be established only for the first time)
4.2 Place the stator on the test bench and clamp it.
4.3 Sliding cover to start the test and the “in-test” indication light is on.
4.4 Hipot, insulation resistance, surge, winding resistance and rotation will be tested in sequence. The
4.5 operator is not allowed to touch the stator during the test.
4.6 The equipment will display PASS or FAIL after the test.
4.7 Place a new stator and continue to test from step 2.
5. Technical specification
| Test Item | AC Hipot, insulation resistance, surge, winding resistance, and rotation | |
| Test station | Dual station, standard equipped with test bench | |
| Display | Keyboard + touch screen(10.4 ’) | |
| AC Hipot | ||
| Output voltage setting range/ precision | AC 500～3000V ±(2%×setting value+10V) | |
| breakdown current testing range/precision | 0.10～20.00mA ±(2%×display value+0.05mA) | |
| Hipot breakdown current presetting alarm range | Max:0.10～20.00mA；Min:0.00～20.00mA | |
| Hipot current/resolution | ±(2%×display value+0.05 mA)；0.01 mA | |
| test time range/resolution | 0.5～999.9s 0.1s/step | |
| Insulation resistance | ||
| output voltage setting range/precision | DC 500V/1000V ±(2%×setting value+10V) | |
| insulation resistance testing range/precision | 1～500MΩ ≤100MΩ:±(3%×display value+0.5MΩ)； >100MΩ:±(5%×display value+5MΩ) | |
| insulation resistance alarm setting range | Max:0～500MΩ；Min:1～500MΩ | |
| test time range/resolution | 0.5～999.9s 0.1s/step | |
| Surge | ||
| output voltage setting range/precision | 500～3000V ±(3%×display value+8V) | |
| sampling frequency | 100MHz | |
| Surge graph comparison | Area, area difference, corona, phase. Three surge graphs will be displayed on the test interface | |
| DC winding resistance | ||
| measuring range and precision | 10.0mΩ～20KΩ ±(0.3%×display value+3 words) temperature compensation can be set | |
| test time range/resolution | 0.5～999s 0.1s/step | |
| temperature compensation | Yes | |
| temperature probe/measuring range | DS18b20 -10.0℃～+50.0℃ | |
| test precision | ±0.5℃(range:-10℃～+50℃) | |
| Direction of rotation | ||
| rotation | CW/CCW/still | |
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