CCMT09T3 Cast Iron Tungste Carbide Inserts, Lathe Cutter Tools Internal Turning Blade

About Tungsten Carbide Inserts

Carbide insert is made of tungsten carbide, which is a kind of alloy material made of refractory metal hard compound and binding metal through powder metallurgy technology.Carbide insert has good hardness and wear resistance, good strength and toughness. Carbide insert also has heat resistance, corrosion resistance and a series of other excellent properties.Especially the hardness and wear resistance of carbide insert, carbide insert still has a good hardness at 1000 ℃. Carbide insert mainly uses solid cemented carbide as the matrix. Carbide insert also needs multi-channel production process to finish. Carbide insert, as the teeth of modern industry, plays a fundamental role in the development of the manufacturing.

Models introduction for CCMT09T3 Cast Iron Machinging:

Different chipbreakers of CCMT For cast iron machining:

Grades recommendation:

Features of our carbide inserts

1. Less tool breakage, cost down of each component

Saving costs and reducing the cost of each component to increase the profits. The high wear resistance makes the long service life of the carbide inserts, which means you could saving more budget on purchasing the inserts.

2. Effective chip control & perfect turning surface

Provides perfect turning surface of the workpiece. Excellent and reasonable Chipbreaker design, removing the chips smoothly and taking away the heat of the rubs of the workpiece.

3. Higher production, long tool life

Long tool life means you need less time changing the inserts while machining. A reliable and safe performance every time.

4. CVD coating ensures the high wear resistance
The layer of the CVD coating with the thickness around 8um-20um which guaranteed the high wear resistance.

Customer’s case: the solution when a insert is failed on performance:

• Varying cutting edge temperatures
• Intermittent cuts and coolant
• Grade is sensitive to heat shock variations
• Use of grade with thicker coating (CVD)

Solution:

• Switch off coolant or apply coolant copiously to obtain an even temperature level
• Decrease cutting speed
• Select grade with thinner coating (PVD)

2. Breakage

Cause:

• Excessive wear
• Wrong choice of grade (too tough/hard)
• Wrong cutting data

Solution:

• Run shorter (time in cut) operations: check how wear begins and the dominant wear type
• Change cutting data
• Select a more suitable insert grade/geometry

Quality control:

Technical support and after-sale service:

When you have any question about carbide inserts, please contact us, we would do our best to provide the technical service:

• Suggesting more suitable model to replace the brands of Japan, Korea and so on.
• We will do our best to reply you within 24 hours.
• Recommending more suitable processing parameters.
• We can recommending a full set of practical scheme according to the workpiece design, material and CNC machine feed rate, cutting speed .
• We can offer together with tool holder.