HORIZONTAL GLASS WASHING MACHINE FLAT GLASS WASHER GLASS WASHING AND DRYING MACHINE

Name  application of  Automatic Horizontal Glass Washing Machine

Automatic Horizontal glass washing  machine for washing and also drying of glass products, performs automatic washing of products from two sides at the same time, via the upper and lower brushes. The equipment must perform the following operations:

- Glass loading (Automatic from the processing line);

- Glass washing (Automatic);

- Glass drying (Automatic);

- Unloading (Manual).

• Structure Features
  • The machine structure is aluminum alloy assembled structure, never scrap, with permanent service life, and it is high efficiency machine which can save 70% energy. The machine is for washing glass before tempering, after edging and before screen printing.
  • Other structure parts are top- grade powder coated which is better than paint and make machine surface corrosion resistance
  • All transmitting rubber rollers of the machine are vulcanized rubber with SS304 shaft (They are forbidden to contact with acidic liquids.), which can reduce secondary pollution for glass caused by rust, to achieve requirements for high quality wash.
  • Washing section and other parts contacted with water are made of stainless-steel material to reduce secondary pollution and rust problem.
  • Washing section and drying section can be lift up max.to 350mm as a whole, which is convenient to wash and maintain. Two times protect: digital control stroke protection, safety limit switch protection.
  • The machine has three pairs of brushes (φ160mm) with SS304 shaft. Washing LOW-E glass function: can wash LOW-E glass, ordinary coated and solar coated glass without any scratch on surface.
  • The machine has two pairs of air knife made of stainless steel and aluminum, which has large wind and good drying effect. The machine has air heating system.
  • Blower has air filter in air inlet, big airflow and excellent drying effect. The whole blower is installed on the top of machine to save space and it can be risen up together with washing and drying section, and the air filter is on the side for convenient inspection and cleaning. Air filter is need to clean every 7 days.
  • Main drive is gear drive, frequency speed control and digital display. Brush roller drive of washing section is drove by upper and lower motors with separate belts. With the advantages of automotive pulleys without tension wheel, flexible brush rotation, high precision, etc., brushes have smooth speed and long service life and can wash special glass which needs high quality clearance.
  • The machine is control by mechanical button and with digital display, which is convenient of workers operation. It’s the best choice for saving labor if connect with other machines. Connected frequency conversion, other machine can control washing machine speed.
  • Water tanks of machine are movable and beside machine which is easy for cleaning, changing water, checking, etc., and make washing effect better.
• Technical Parameters

• • Max. Glass Width :2600mm
  • Min. Glass Size:400mm*400mm put straight

300*300mm put in diagonal

(limit to put glass from left and right sides in single row)

• Glass Thickness:3mm-25mm (digital display)
• Speed Range: Vmax=1-12m/min (glass thickness within 3-25mm)
• Rubber Roller and Brush Roller Speed: frequency adjustment.
• Working Height: ( 900±25 )mm
• Total Power: 35KW
• Water Source: circulating water, city water, and deionized water (Buyers need to prepare deionized water equipment by themselves. )
• Power Supply:440V, 60HZ
• Machine Dimension (L*W*H): 5500*4500*2840mm
• Machine Weight: 3840KG

• Main Parts Configuration

• Main Drive Motor: Zhejiang
• Brush Motor: Zhejiang
• High Pressure Blower: Guangdong
• Water Pump: Hunan
• Brush: Anhui
• Inverter: Rexorth/Frecon
• All stainless steel panel, air knife: Guangdong
• Stainless steel water tank and covers: Guangdong
• Transmission Rollers: Guangdong
• Main Components in Control Cabinet: Schneider

IV. Test and Acceptance Standard

Test and Acceptance Standard: referring to GB/T1.1-2009 standard, check the glass with black background and lamps from glass vertical direction, there should no water mark, no roller mark, no scratch on glass, and glass should be dry, not hit each other and no transmission deviation.

V. Machine Layout

Parts List