Lab Rubber Banbury Internal Mixer , 2.2KW Rubber Kneader Machine
Price:
Negotiable
MOQ:
1 set
Delivery Time:
5-8 work days
Brand:
ZL
Product Description
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Lab Rubber Banbury Internal Mixer, 2.2KW Rubber Kneader Machine
\nPremium quality laboratory rubber Banbury internal mixer with advanced kneading technology for efficient rubber compound processing.
\nRotor Structure and Configuration
\nThe geometry and size of the rotor working surface significantly influence production capacity and mixing quality. Two primary rotor configurations are available:
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- Shear Rotor: High production efficiency with rapid reloading, quick mixing, and fast degluing capabilities \n
- Meshing Rotor: Superior dispersion efficiency with low heat generation, ideal for hard rubber compounds and specialized mixing applications \n
Meshing rotor mixers provide enhanced dispersion and homogenization effects, reducing mixing time by 30-50% compared to shear rotor configurations.
\nRotational Speed Optimization
\nIncreasing rotor speed effectively strengthens the mixing process, reducing cycle time by 30-50% when speed is doubled. However, higher speeds generate additional heat, which may reduce compound viscosity and mechanical shear effects, potentially affecting dispersion quality.
\nKey Features of Dispersion Kneader
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- Automatic temperature and time control system for consistent 100% mixing results \n
- Easy-to-clean chamber with simple color change capability \n
- 6-10 minutes per batch output, equivalent to 2 units of open mixing mills \n
- Pressurized and sealed mixing chamber for high performance and environmental protection \n
- Simple installation, operation, and maintenance for reduced running costs \n
Technical Specifications
\n| MODEL | \nUNIT | \nZL-3011-0.5 | \nZL-3011-1 | \nZL-3011-3 | \nZL-3011-5 | \nZL-3011-10 | \nZL-3011-15 | \nZL-3011-20 | \n
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| Volume | \nL | \n0.5 | \n1 | \n3 | \n5 | \n10 | \n15 | \n20 | \n
| Drive motor | \nkw | \n1 | \n2.2 | \n5.5 | \n7.5 | \n15 | \n22 | \n30 | \n
| Turning motor | \nkw | \n0.2 | \n0.2 | \n0.4 | \n0.4 | \n0.75 | \n1 | \n1.5 | \n
| Turning angle | \n\n | 110 | \n110 | \n110 | \n110 | \n110 | \n110 | \n110 | \n
| Air compressor | \nkw | \n2.2 | \n2.2 | \n2.2 | \n2.2 | \n5.5 | \n5.5 | \n5.5 | \n
| Water cooling | \nmpa | \n0.2-0.4 | \n0.2-0.4 | \n0.2-0.4 | \n0.2-0.4 | \n0.2-0.4 | \n0.3-0.4 | \n0.3-0.4 | \n
| Electric heating | \nKw | \n0.8 | \n0.8 | \n1.2 | \n1.8 | \n1.9 | \n2.1 | \n4 | \n
| Weight | \nKG | \n500 | \n800 | \n1000 | \n1200 | \n2300 | \n2800 | \n4500 | \n
Note: Electric heating & Water cooling available as optional features
\nProduct Documentation
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\n\nManufacturing Advantages
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- Dedicated R&D and design departments for standard and custom machine solutions \n
- Over 50 years of manufacturing expertise with advanced machinery and skilled craftsmanship \n
- Two specialized laboratories: Environmental testing and Physical properties analysis \n
- Adequate monthly inventory to meet urgent customer requirements \n
- Annual sales exceeding ,000,000 with 30,000\u33a1 manufacturing facility and 120 technical staff \n
Technical Excellence
\nSUS stainless steel plates precision-cut with advanced laser technology for optimal accuracy. All machine exteriors feature anti-rust electrostatic painting. Premium imported components including ABB, industrial automation, high-performance, Saginomiya, Danfoss, Emkarate, Omron electronics and BOEK/TECUMSEH compressors ensure extended service life exceeding 10 years.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Zhongli Instrument Technology Co., Ltd.
Location
No.62, Xinhe Management of Area, Wanjiang District, Dongguan city, Guangdong province ,China
Contact Person
Fiona Zhong