U Channel Roll Forming Machine With PLC Control System
1.Main features of U channel roll forming machine
The advantages of U channel roll forming machine are as follows:
- Produce different purlin size without changing rollers or spacers.
- No need changing cutter for different size.
- Easy operation, low maintenance cost
- Infinite sizing(any size within machine range),help to save material
- Optional Punch hole at any position of purlin web side and flange side
2. Equipment parts
Decoiler
U channel roll forming machine straightening part
Feeding Guide Device
Rolling Forming System
Hydraulic Post Flying Cutting Device
Exit rack
3. Techincal description:
1). Decoiler
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a. coil ID range 470mm±30mm b. Max. feeding width 500mm c. Capacity: Max. 3Ton |
2). Main forming machine
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a. number of forming steps 16 rollers b. material of shaft 45# steel . Outer diameter 80mm c. main motor power: 15kw d. The speed of forming: approx.18m/min |
3). Hydraulic cutter
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a. material of blade:Cr12 mould steel with quenched treatment 60-62 b. cutting system :adopt advanced hydraulic drive, after forming automatic cut, no distort, no wasting , high safe factor.(tracking cutting) |
4). The electrical control system
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a. The Brand of display: DELTA
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5). Hydraulic system
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a. Adopting advanced hydraulic system of Tai Wan b. Power:5.5kw |
6). Exit rack
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Un-powered,one unit
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| Production speed | 18m/min |
| The transmission way | 1 inch chain drive |
| rack | Large frame: 400H section steel |
| shaft | 16row axis diameter 80 mm solid shaft |
| The thickness of the plate | 18 mm |
| Roller material | GCr15, CNC lathes, Heat Treatment. |
| Control system | PLC panel |
| shear | Iron plate welding frame, hydraulic cylinder automatic shear, hydraulic cylinder automatic pressure |
| In the thickness of the plate | 1.2-2.5mm |
| accessories | There sets of exit rack, vulnerable parts |
| Warranty period | 12 months |
4.Profile
5. Main Photos
straightening part
rollers
With 3 tons hydraulic decoiler for option
touching screen
PLC Control System (Touch screenbrand:German Schneider Electric/Taiwan WEINVIEW,
Inverter brand:Finland VOCAN/Taiwan DELTA/ALPHA,Encoder brand:Japan Koyo/OMRON)
Just adjust required WEB,HEIGHT and LIP by hand wheel with the help of
position clock(with digit display for easy operation) on it,
and then input the required production data on the touch screen.
It takes only 5-10 minutes to finish all. No need to change rollers or spacers or cutters
like traditional old style machine (which takes over 45 minutes for each production size changing).
Combined with: PLC, Inverter, TouchScreen, Encoder, etc
Cut-to-lengthtolerance≤±2 mm
Control Voltage 24V
User's manualin English
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