50tons/H High Granulation Rate 380V Organic Fertilizer Disc Granulator Pan Granulator
The disc granulator is a high-performance granulating equipment featuring a disc lined with high-strength glass fiber reinforced plastic. This design ensures uniform granulation, high granulation rate, stable operation, and exceptional durability with long service life.
The granulation disc utilizes an overall arc structure, achieving a granulation rate of 93% or higher. It includes three discharge ports for convenient intermittent production operations. The reducer and motor are driven by flexible belts, enabling smooth startup and reduced impact force. The bottom of the pelletizing disc is reinforced with multiple radiant steel plates, ensuring durability and preventing deformation.
The disc granulator consists of the following key components:
- Main body including frame structure, adjustment part, and granulation disc
- Main reducer with input shaft pulley and output shaft pinion
- Main motor with pulley
- Supporting pelletizing disc device including main shaft, two roller bearings, and two bearing seats
- Large plate, large gear, transmission part, frame, base, scraper rack, and unpowered scraper
Various dry powder materials are added from the top of the equipment, where they undergo degassing, spiral pre-compression, and transportation to the arc-shaped notches of the two rollers. The two rollers rotate at the same speed in opposite directions, biting the materials into the tank and performing forced compression.
After passing through the compression zone, the pressure gradually reduces. The material's surface tension and gravity cause it to naturally escape, entering the crusher and sizing machine for processing. The material then moves to the vibrating screen for screening, with qualified products being sent to the finished product warehouse or directly packaged.
The disc granulator is suitable for processing various non-sticky materials in powder, material, or small block forms, including:
- Organic fertilizer
- Livestock manure
- Coal powder
- Cement and clinker
- Limestone and shale
- Coal gangue and clay
This equipment can be widely used in gold dressing plants, coal mining plants, chemical industries, infrastructure projects, and mechanized foundries as equipment for continuous, uniform, and quantitative feeding and batching.
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