Organic Fertilizer Production Line for Chicken Manure with 1-20 Thousand Tons Annual Capacity and Below 10% Moisture
The Organic Fertilizer Production Line is designed to produce various organic fertilizers from diverse raw materials including animal manure, agricultural waste, industrial waste, and kitchen waste. After proper safety disposal and fermentation, these materials are transformed into bio-organic fertilizers containing multiple organic acids, peptides, and essential nutrients such as nitrogen, phosphorus, and potassium.
Organic fertilizers provide comprehensive nutrition for plants and crops while offering long-lasting fertilizer effects. They enhance soil organic matter, promote microbial growth, and improve soil chemical, physical properties, and biological activity.
- Kitchen waste: bones, pericarp, vegetable leaves, eggshells
- Agricultural waste: corn stalk, rice stalk, wheat straw, soybean meal, cotton meal, peanut shell powder, mushroom residue
- Municipal sludge: waterworks sludge, river sludge
- Industrial waste: vinasse, biogas residue, vinegar residue, bean dregs, sugar scum, oil residue, shell powder, amino acid humic acid
- Animal manure: chicken manure, duck manure, goose manure, pig manure, cow manure, horse manure, sheep manure
Fermentation and compost process → Crushing process → Mixing process → Granulating process → Drying process → Cooling process → Screening process → Packaging process
The initial stage involves organic matter fermentation. During preparation, compost is fed into a mixer for tumbling action and mixing to enhance fermentation efficiency and speed.
Compost blocks are crushed through a crusher to prepare for pelleting. This step can be omitted if compost fermentation efficiency is good and no lumps are present.
For processing requiring multiple material types, an automatic batching system with quantitative belt scales ensures precise ingredient proportions. This step can be omitted for pure organic fertilizer production.
Disc pellet mill (rotary drum pellet mill) is widely used for fertilizer granulation. As the core production step, our equipment automatically sieves pellets to the optimal shape according to customer requirements, maintaining fertility release and reducing artificial fertilization frequency.
Rotary drum dryer reshapes pellet form and ensures better storage by reducing fertilizer humidity to no more than 14%.
Roller cooling machine increases fertilizer pellet hardness after drying.
Drum screen sieve machine separates moderate-sized pellets. Oversized or undersized pellets are re-crushed and re-granulated.
Roller coating machine applies coating to fertilizer granules to prevent particle adhesion.
Automatic packing machine efficiently bags the final product for sale, completing the production cycle.
Collects ash and dust generated throughout the entire production line.
Includes belt conveyors, bucket elevators, and other supporting machinery.
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