50,000–100,000 TPY Rotary Drum Steam NPK Fertilizer Production Line with 1-10 Tons per Hour and ≥90% Granulation Rate
Automatic steam granulation line designed for high-capacity NPK fertilizer production with optimal efficiency and uniform granule quality.
Raw materials are precisely metered by computerized belt weighers and fed into a rotary drum granulator. Saturated steam is injected directly into the rolling material bed, where it condenses and releases heat that partially dissolves chemical bonds (such as urea), creating a highly uniform liquid phase.
Under this optimal thermal-moisture state, the powder spheres easily roll into dense pellets. The resulting wet pellets proceed through a massive rotary dryer for moisture removal, followed by cooling in a counter-flow cooler, screening for size grading, anti-caking oil application, and final automated bagging.
This production line serves as the global standard for large commercial NPK operations. It is specifically tailored for high-capacity, high-concentration compound fertilizer manufacturing, including formulations such as NPK 15-15-15 or high-nitrogen blends like 20-10-10.
- Prilled or pulverized urea
- Ammonium nitrate
- Ammonium sulfate
- Diammonium phosphate (DAP)
- Triple superphosphate (TSP)
- Potassium chloride
- Inert fillers (such as clay or talc powder)
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