10t/H Capacity NPK Fertilizer Production Line with Irregular Shape Granules and Stainless Steel Roller
NPK Compound fertilizer production line is widely applied to produce compound fertilizer with capacity ranging from 5,000-200,000 tons/year. This comprehensive processing line can granulate various materials including NPK, NP, ANP, DAP, MAP, CAN, SSP and others into high-quality compound fertilizer particles.
Based on extensive production experience, the DZJ series roll press granulator represents advanced equipment developed from the original double roll extrusion granulation technology.
The system employs an extrusion shear mode design, featuring two-roll feed mechanism that directs material to the distribution chamber for granulation. Sieving machines are installed at the bottom and customized according to customer requirements. Qualified granules are sieved while remaining materials are returned to the mixer for reprocessing.
Compound fertilizer contains two or all three essential plant nutrients—Nitrogen, Phosphorus, and Potassium—along with microelements such as Boron, Manganese, Copper, Zinc, and Molybdenum. Raw materials can be supplied in powder or bulk form.
The production line typically includes 7 processes: batching, grinding, mixing, granulating, screening, coating, and packaging. Batching, mixing, granulating, and screening are essential processes, while others are optional based on production capacity requirements.
| No. | Processes | Machines | Function of Machines |
|---|---|---|---|
| 1 | Batching process | Automatic batching machine | Ratio raw materials by formula |
| 2 | Grinding process | Grinder | Grind granules to powder |
| 3 | Mixing process | Mixer | Mix powder evenly, add water or micro-elements if necessary |
| 4 | Granulating process | Feeding machine & Granulator | Feed mixed powder evenly and form fertilizer granules |
| 5 | Screening process | Screener | Screen out required size from fertilizer granules |
| 6 | Coating process | Coating machine | Coat color, anti-blocking agent, microelements on fertilizer granules |
| 7 | Packaging process | Air compressor & Packaging machine | Generate power and package fertilizer granules into bags |
- Unit crushed strength: 10-25N
- Shape of finished products: Oval, irregular, wheat shaped, or customized according to requirements
- Material moisture requirement: Not more than 10%
- The rate of ball formation: 95%
- Output: 1-4t/h (can combine multiple granulators to increase output)
- Granule size: 3-8mm (popular market diameter: 2.8-4mm)
- Roller material: Stainless steel wear-resisting material
- Maintenance convenience
- One-process ball formation with success rate of 85-95%
- Raw materials' moisture: 5%-10%
- Double shaft power output with synchronous opposite-direction operation for better granule formation and higher strength
- Simple contraposition adjustment design for ball socket with provided drawings and operation steps
- Factory testing and trial production conducted by professional workers before delivery
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