50,000 Tons Medium Sized Organic Fertilizer Production Line 600V 30KW for Efficient Fertilizer Manufacturing
The 50,000-ton organic fertilizer production line represents a medium-scale production capacity facility. Organic fertilizer production lines are categorized into three levels based on production capacity: large, medium, and small. Currently, over 75% of small organic fertilizer production lines in the market have capacities below 20,000 tons, with some even operating at ultra-small scales below 10,000 tons.
Many family workshop-style small-scale production lines suffer from inadequate equipment or simplified processes, leading to insufficient fermentation during production stages. This often results in substandard nutrient content due to improper raw material selection or conflicts with local soil trace elements. These quality concerns are primary reasons why equipment manufacturers frequently recommend medium-sized organic fertilizer production lines, which typically range from 30,000 to 70,000 tons annual output.
The core equipment of the 50,000-ton organic fertilizer production line is the YSL2-120/200 type organic fertilizer combined granulator. The complete production process follows this workflow:
- Fermentation process initiation
- Raw material turning and aeration using dumpers
- Material crushing via pulverizers
- Particle screening with screening machines
- Automated batching system operation
- Secondary crushing with dual-shaft pulverizers
- Granulation using granulation machines
- Drying process in dryers
- Dust removal with dust collectors
- Cooling phase with coolers
- Coating application with coating machines
- Final screening and quality control
- Automated packaging systems
- Finished product storage
The 50,000-ton organic fertilizer production line offers high automation levels, thorough granulation processes, complete fermentation cycles, and exceptional product qualification rates. This configuration represents the optimal investment solution for large and medium-scale organic fertilizer processing operations.
The YSL2 new type combined granulator, central to the medium-sized organic fertilizer production line, consists of three main components: body section, granulating rotor assembly, and transmission system. This equipment plays a critical role in the complete organic fertilizer production line setup.
The granulator operates by feeding materials through the inlet at one end of the body chamber. The granulating rotor continuously propels and mechanically processes the material against the casing interior, achieving consistent granulation. Finished granules are discharged from the opposite end of the machine. The rotor is powered by the motor and reducer within the transmission section, with both transmission and body components mounted on a unified frame for structural integrity, operational stability, and simplified installation. This design represents modern, environmentally-conscious fertilizer production technology.
| Model | Cylinder Speed (r/min) | Power (kw) | Capacity (t/h) | Dimensions (mm) |
|---|---|---|---|---|
| SH1.2*4 | 17 | 5.5 | 1-3 | 4600*2200*2000 |
| SH1.5*6 | 11.5 | 7.5 | 3-7 | 7000*1800*1800 |
| SH1.8*7 | 11.5 | 15 | 8-15 | 8300*3500*3300 |
| SH2.0*8 | 11 | 18.5 | 15-25 | 9100*3600*3500 |
| SH2.2*10 | 10.5 | 30 | 18-30 | 9500*4400*3900 |
| SH2.4*10 | 10 | 37 | 20-30 | 10000*2912*3923 |
| SH2.8*10 | 13 | 75 | 25-50 | 10000*3100*4000 |
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