5 Ton/Hour Organic Fertilizer Production Line for Compost Waste with 380V, 50Hz Power Supply
With the rapid development of animal husbandry, significant amounts of manure and sewage are generated. The harmful elements in this excrement often exceed standard limits, making traditional disposal methods ineffective. Our company has developed this comprehensive organic fertilizer production line, utilizing mobile, efficient solid-liquid separation technology as the core, integrated with advanced equipment including flip machines, crushers, screening machines, and packaging machines.
This production line transforms organic solid waste resources into valuable fertilizer. Raw materials can include chicken, duck, pig, cattle, and sheep manure, biogas residue, mushroom residue, potato residue, and crushed crop straw. Through biological fermentation technology and scientific processing (bio-fermentation, high-temperature sterilization, deodorization, drying, crushing, etc.), these materials are converted into environmentally-friendly, high-efficiency organic fertilizer with consistent quality and stable performance.
- Utilizes animal manure and agricultural waste as primary materials, transforming waste into valuable products while protecting the environment
- Centralized control system ensures high automation and easy operation throughout the fertilizer production process
- Computer-controlled batching and packing systems guarantee precision in material proportioning and fertilizer packaging
- High-quality construction, stable performance, compact process layout, advanced technology, and convenient maintenance
This bio-organic fertilizer production plant represents a complete equipment set from raw materials collection to final organic fertilizer packaging.
- Raw material fermentation system
- Fertilizer crushing machine
- Fertilizer mixing machine
- Rotary drum granulator
- Rotary drum drying machine
- Rotary drum cooling machine
- Rotary drum coating machine
- Rotary screening machine
- Packaging machine
- Spraying granulating system
- Belt conveyor systems
- Other necessary accessories
- Fermentation Process: Essential preliminary stage using self-propelled or hydraulic compost turners to accelerate fermentation speed
- Crushing Process: Vertical chain crusher or double-shaft horizontal crusher prepares materials for granulation (optional if materials are sufficiently fine)
- Mixing Process: Horizontal or vertical mixers ensure uniform material blending
- Drying Process: Rotary drum drying machine reduces moisture content below 25% when necessary
- Granulation Process: Core production stage with multiple granulator options available based on specific requirements
- Cooling & Screening: Rotary drum cooling machine strengthens particles; screening separates finished granules from materials requiring reprocessing
- Packaging Process: Automated quantitative packaging with electronic scales, silos, and sewing machines
Multiple granulator types available: organic fertilizer combination granulator, organic fertilizer special granulator, pair roll extrusion granulator, disc granulator, flat film granulator, bio organic fertilizer spherical granulator, drum granulator, and round tossing machine. Suitable for various materials including chicken manure, cow dung, and kaolin.
Our organic fertilizer granulator achieves over 95% granulation rate, suitable for multiple formulations. Produces irregular spherical particles with higher compressive strength than disc or drum granulators, often allowing direct granulation post-fermentation to save drying costs.
- Improves and fertilizes soil by increasing organic matter content, loosening soil structure
- Increases crop yield and quality by providing essential nutrients (nitrogen, phosphorus, potassium, amino acids) and promoting soil microbial activity
- Enhances fertilizer utilization through synergistic effects between organic and chemical fertilizers
- Increases soil porosity, promoting root development and improving crop drought tolerance
- Reduces environmental pollution, protecting ecological balance through proper waste utilization
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