Electrical Bogie Hearth Furnace With PLC Control
1. Application
The RT3-600-12 electric bogie hearth furnace is mainly used for annealing and solution heat treatment of steel structure parts, alloy parts and stainless steel parts, etc.
2. Main Technical Parameters
| 1 |
Rated power |
600KW (1-100%) adjustable |
| 2 |
Power supply |
380V, 3P, 50Hz |
| 3 |
Rated temperature |
1250℃
(Normal working temperature: 850-1200℃)
|
| 4 |
Non-load furnace temperature rise speed |
≤2.5 hours |
| 5 |
Control zone |
4 zones |
| 6 |
Effective working Size |
5000×2500×1500mm(L×W×H) |
| 7 |
Furnace overall size |
5800×3600×2950mm(L×W×H)
The height doesn’t include the height of furnace door frame
|
| 8 |
Bogie overall size |
6100×2600×950mm(L×W×H) |
| 9 |
Floor area including the bogie inside and outside movement length |
12500*3000mm (L*W) |
| 10 |
Heating element connection |
Ｙ |
| 11 |
Temperature uniformity |
±10℃ |
| 12 |
Temperature measurement accuracy |
±1.5℃ |
| 13 |
Non-load furnace power consumption |
≤18% |
| 14 |
Temperature control method |
SCR, PID regulator; Shimaden temperature controller with 485 communication interface, 10.1 inch touch screen (it can record historical data, storage process, U disk export, screenshots and other functions, with overtemperature alarm)
Touch screen+PLC control: the touch screen is connected to the customer’s computer. Communication mode: Modbus tcp interface. The furnace control cabinet transmits real-time data to the customer’s computer, and the customer's computer can control the operation and heating of the furnace remotely.
|
| 15 |
furnace surface temperature rise |
＜45℃ |
| 16 |
Heating element |
0Cr27AL7Mo2 (strip) HRE |
| 17 |
Bogie face plate |
Cr25Ni20, 30mm thickness, heat resistant steel |
| 18 |
Loading method |
Product loaded on the bogie, and then bogie moves into the furnace |
| 19 |
Furnace door opening method |
2ton Electric hoist up-down, sealed by the door self-weight |
| 20 |
Bogie moving method |
By the cycloidal pin gear speed reducer |
| 21 |
Bogie driving power |
5.5KW |
| 22 |
Furnace lining |
High temperature Refractory fiber |
| 23 |
Loading capacity |
10 tons |
|
3.Origin of Outsourced Components
|
| No. |
Item |
Origin |
| 1 |
Temperature controller |
Shimaden, Japan |
| 2 |
SCR |
Weisite, Jiangsu |
| 3 |
Resistance strip |
SHOUGANG, Beijing |
| 4 |
Heat preservation material |
Luyang, Shandong |
| 5 |
Refractory material |
Yixing, Jiangsu |
| 6 |
Reducer |
Huibang, Changzhou, China |
| 7 |
Electrical components |
DELIXI |
| 8 |
Hearth plate |
Jianda, Xinghua, China |
| 9 |
Touch screen |
MCGS |
| 10 |
PLC |
Siemens Smart |
|
4. Structural Introduction
The RT3-600-12 bogie hearth furnace is mainly comprised of furnace shell, lining, furnace door and door compression system, bogie, heating element and fixed device, and temperature control system.
5. Company Info
Wuxi Wondery Trading Co., Ltd is a comprehensive bogie hearth furnace supplier. Our company
supplies the following machines: bogie hearth furnace, aluminum radiator core builder machine, aluminum
radiator plastic tank clinching machine, aluminum radiator brazing furnace, aluminum radiator leak testing machine,
radiator header plate mold, radiator side plate mold, plastic tank die, etc.
