DIN 2632 PN 10 Titanium Weld Neck Flange Raised Face Gr1 Gr2 Gr5 WN Flange in Chemical / Oil / Gas Industry
Titanium Weld Neck Flange DIN 2632 PN 10 Weld Neck Raised Face Gr1 Gr2 Gr5 WN Flange in Chemical/Oil and Gas Industry
1.Product Introduction of DIN2632 Titanium Weld Neck Flange
DIN 2632 titanium weld neck flanges are designed according to DIN standards with a PN10 pressure rating, featuring a weld neck design that reduces stress concentrations and a raised face for effective gasket sealing. These flanges are highly valued in industries such as chemical processing and aerospace due to titanium's exceptional corrosion resistance and strength-to-weight ratio. Despite their higher initial cost, they offer long-term durability and reliability. Proper handling during fabrication is essential due to titanium's sensitivity to contamination, ensuring optimal performance in demanding applications.
Our Titanium flanges are crafted using various processes including casting, forging, and precision machining to ensure they meet stringent industry standards for quality and durability. Available in customized sizes, these flanges offer easy installation onto pipeline systems and equipment, guaranteeing a secure and leak-free connection.
Specifically designed to uphold the highest standards of engineering precision, our Titanium thread flanges excel in performance. They are engineered to resist corrosion effectively and withstand high temperatures and pressures, making them exceptionally suited for demanding environments.
Ensuring safe transportation is paramount to us, which is why we meticulously package our Titanium flanges in sturdy wooden cases and pallets. This packaging not only safeguards the flanges during transit but also facilitates easy handling and installation upon arrival.
Our Titanium flanges find applications across diverse industries such as pipelines, petroleum, and chemicals. They are engineered to establish secure and leak-free connections between pipes, valves, and other equipment. The inherent durability of Titanium ensures these flanges endure the harsh conditions prevalent in these industries, ensuring reliable, long-term performance.
In conclusion, our Titanium Weld Neck Flanges represent the ultimate solution for pipeline, petroleum, and chemical industry requirements. With their high-grade Titanium construction, precise engineering, and customizable sizing, they offer a robust, leak-free connection capable of withstanding challenging environments. Order your Titanium flanges today to experience the reliability and durability that define our products.
2. Grade 2 and Grade 5 of DIN 2632 Titanium Weld Neck Flange
Titanium Grade 2:
- Composition: Titanium Grade 2, also known as commercially pure titanium (CP Ti), is composed of 99.2% titanium, with the remaining 0.8% consisting primarily of iron and oxygen.
- Properties:
- Strength: It has good strength, comparable to some low-alloy steels.
- Corrosion Resistance: Grade 2 titanium exhibits excellent corrosion resistance, especially in environments where chlorides are present.
- Fabricability: It is readily weldable and formable, making it suitable for various manufacturing processes.
- Applications:
- Chemical processing equipment
- Marine and offshore applications
- Medical implants and surgical instruments
- Aerospace components where weight savings and corrosion resistance are critical
Titanium Grade 5 (Ti-6Al-4V):
- Composition: Titanium Grade 5 is an alloy composed of 90% titanium, 6% aluminum, and 4% vanadium.
- Properties:
- Strength: Grade 5 titanium is significantly stronger than Grade 2, making it ideal for high-strength applications.
- Corrosion Resistance: It offers good corrosion resistance, although not as high as Grade 2 in some environments.
- Heat Resistance: Grade 5 maintains excellent strength at elevated temperatures.
- Lightweight: Like all titanium alloys, Grade 5 is lightweight compared to many other metals.
- Applications:
- Aerospace components (aircraft structural components, engine parts)
- Automotive racing (engine components, exhaust systems)
- Biomedical implants (orthopedic implants, dental implants)
- Marine components
- Sports equipment (bicycle frames, golf clubs)
3. Specifications for DIN2632 PN10 Titanium Weld Neck Flange
| Pipe | Flange | Neck | Raised face | Screws | Weight | |||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| (7,85 Kg/dm3) | ||||||||||||||||
| Rated | d1 | D | b | k | h1 | d3 | s | r | h2 | d4 | f | Holes | Thread | d2 | Kg | |
| Diameter | ISO Series | DIN Series | ||||||||||||||
| 15 | - | 20 | 95 | 14 | 65 | 35 | 30 | 2 | 4 | 6 | 45 | 2 | 4 | M 12 | 14 | 0,648 |
| 21,3 | - | 32 | ||||||||||||||
| 20 | - | 25 | 105 | 16 | 75 | 38 | 38 | 2,3 | 4 | 6 | 58 | 2 | 4 | M 12 | 14 | 0,952 |
| 26,9 | - | 40 | ||||||||||||||
| 25 | - | 30 | 115 | 16 | 85 | 38 | 42 | 2,6 | 4 | 6 | 68 | 2 | 4 | M 12 | 14 | 1,14 |
| 33,7 | - | 45 | ||||||||||||||
| 32 | - | 38 | 140 | 16 | 100 | 40 | 52 | 2,6 | 6 | 6 | 78 | 2 | 4 | M 16 | 18 | 1,69 |
| 42,4 | - | 56 | ||||||||||||||
| 40 | - | 44,5 | 150 | 16 | 110 | 42 | 60 | 2,6 | 6 | 7 | 88 | 3 | 4 | M 16 | 18 | 1,86 |
| 48,3 | - | 64 | ||||||||||||||
| 50 | - | 57 | 165 | 18 | 125 | 45 | 72 | 2,9 | 6 | 8 | 102 | 3 | 4 | M 16 | 18 | 2,53 |
| 60,3 | - | 75 | ||||||||||||||
| 65 | 76,1 | - | 185 | 18 | 145 | 45 | 90 | 2,9 | 6 | 10 | 122 | 3 | 4 | M 16 | 18 | 3,06 |
| 80 | 88,9 | - | 200 | 20 | 160 | 50 | 105 | 3,2 | 8 | 10 | 138 | 3 | 8 | M 16 | 18 | 3,7 |
| 100 | - | 108 | 220 | 20 | 180 | 52 | 125 | 3,6 | 8 | 12 | 158 | 3 | 8 | M 16 | 18 | 4,62 |
| 114,3 | - | 131 | ||||||||||||||
| 125 | - | 133 | 250 | 22 | 210 | 55 | 150 | 4 | 8 | 12 | 188 | 3 | 8 | M 16 | 18 | 6,3 |
| 139,7 | - | 156 | ||||||||||||||
| 150 | - | 159 | 285 | 22 | 240 | 55 | 175 | 4,5 | 10 | 12 | 212 | 3 | 8 | M 20 | 22 | 7,75 |
| 168,3 | - | 184 | ||||||||||||||
| 200 | 219,1 | - | 340 | 24 | 295 | 62 | 235 | 5,9 | 10 | 16 | 268 | 3 | 8 | M 20 | 22 | 11,3 |
| 250 | - | 267 | 395 | 26 | 350 | 68 | 285 | 6,3 | 12 | 16 | 320 | 3 | 12 | M 20 | 22 | 14,7 |
| 273 | - | 292 | ||||||||||||||
| 300 | 323,9 | - | 445 | 26 | 400 | 68 | 344 | 7,1 | 12 | 16 | 370 | 4 | 12 | M 20 | 22 | 17,4 |
| 350 | 355,6 | - | 505 | 26 | 460 | 68 | 385 | 7,1 | 12 | 16 | 430 | 4 | 16 | M 20 | 22 | 23,6 |
| - | 368 | 21,6 | ||||||||||||||
| 400 | 406,4 | - | 565 | 26 | 515 | 72 | 440 | 7,1 | 12 | 16 | 482 | 4 | 16 | M 24 | 26 | 28,6 |
| - | 419 | 26,2 | ||||||||||||||
| (450) | 457 | - | 615 | 28 | 565 | 72 | 488 | 7,1 | 12 | 16 | 532 | 4 | 20 | M 24 | 26 | 31,5 |
| 500 | 508 | - | 670 | 28 | 620 | 75 | 542 | 7,1 | 12 | 16 | 585 | 4 | 20 | M 24 | 26 | 38,1 |
| 600 | 610 | - | 780 | 28 | 725 | 80 | 642 | 7,1 | 12 | 18 | 685 | 5 | 20 | M 27 | 30 | 44,6 |
| 700 | 711 | - | 895 | 30 | 840 | 80 | 745 | 8 | 12 | 18 | 800 | 5 | 24 | M 27 | 30 | 62,4 |
| 800 | 813 | - | 1015 | 32 | 950 | 90 | 850 | 8 | 12 | 18 | 905 | 5 | 24 | M 30 | 33 | 84,1 |
| 900 | 914 | - | 1115 | 34 | 1050 | 95 | 950 | 10 | 12 | 20 | 1005 | 5 | 28 | M 30 | 33 | 98,5 |
| 1000 | 1016 | - | 1230 | 34 | 1160 | 95 | 1052 | 10 | 16 | 20 | 1110 | 5 | 28 | M 33 | 36 | 115 |
4. Why We Choose Titanium Weld Neck Flanges in the Applications?
-
Material and Construction
- Material: Typically manufactured from titanium, with Grade 2 (commercially pure) and Grade 5 (Ti-6Al-4V alloy) being the most common due to their excellent balance of strength, ductility, and corrosion resistance.
- Design: The flange’s neck, which is welded to the pipe, gradually transitions in thickness from the flange to the pipe wall. This provides important reinforcement at the joint and distributes stress more efficiently.
-
Features
- Corrosion Resistance: Titanium is exceptionally resistant to both oxidizing and reducing environments, which makes it ideal for use in chemical processing, chlorine-related industries, and offshore oil and gas platforms.
- High Strength-to-Weight Ratio: Titanium flanges are lighter than their steel counterparts, yet they offer comparable or superior strength, making them suitable for aerospace and military applications.
- High Temperature Performance: Titanium maintains its strength at high temperatures better than many other metals, suitable for high-temperature processes.
-
5. Standards of Titanium Weld Neck Flange
AFNOR NF E29-200-1: French standard for flanges, including titanium flanges.
ASME ANSI B16.5: American Society of Mechanical Engineers (ASME) standard for pipe flanges and flanged fittings. It covers titanium flanges used in North America and internationally.
AWWA C207: American Water Works Association (AWWA) standard for steel pipe flanges for waterworks service, including titanium flanges used in water treatment applications.
BS1560, BS 4504, BS 10: British standards for pipe flanges and bolting, including titanium materials.
ISO7005-1: International Organization for Standardization (ISO) standard for metallic flanges, including titanium flanges.
MSS SP 44: Manufacturer's Standardization Society (MSS) of the Valve and Fittings Industry standard for steel pipeline flanges. It includes titanium flanges.
AS2129: Australian standard for flanges, including titanium flanges.
CSA Z245.12: Canadian standard for steel pipe flanges, including titanium materials.
DIN2573, DIN2576, DIN2501, DIN2502: German standards (DIN) for flanges, covering various types and dimensions of titanium flanges.
EN1092-1, EN1759-1: European standards (EN) for flanges, including titanium flanges.
JIS B2220: Japanese Industrial Standards (JIS) for steel pipe flanges, including titanium flanges.
UNI 2276, UNI 2277, UNI 2278, UNI 6089, UNI 6090: Italian standards (UNI) for pipe flanges, including titanium materials
6. Applications of DIN 2632 Titanium Weld Neck Flange
- Pipeline Construction: Used to join sections of pipelines, ensuring secure and leak-free connections during fluid transport.
- Refineries and Petrochemical Plants: Installed in processing units for connecting vessels, reactors, and heat exchangers, where resistance to corrosive chemicals is essential.
- Offshore Platforms: Employed in offshore drilling rigs and production platforms to withstand marine environments and harsh weather conditions.
- Gas Processing Facilities: Utilized in compressors, pumps, and valves to maintain operational integrity and safety.
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