CE certification Full Automatic Monobloc Glass Bottle Ginger Beer Filler and Crown Capper Machine 3-In-1

Machine Description:

Main features

• With frequency inverter, PLC control
• Frequency inverter controls the monobloc and outlet of bottle conveying line.
• Adopted hanged drive with large driving space.
• Adopted monolithic bedplate, with full-open design.

Main structure configuration

Rinser

• Rubber open-shut bottle gripper
• It’s full automatic for bottle-infeeding, transmission, bottle clipping, bottle overturning with synchronous rinsing to the water drop, it’s easy to operate and maintain.Adopted muzzle system with special design, no rinsing no bottles
• All the parts which contact with the water are made of stainless steel, with strongly anticorrosive capability.
• Stainless steel water receiving plate and protect cover.

Filler

• 32filling valves specially used for glass bottle, excellent stainless steel, manufactured in CNC center.
• 32uplifting cylinders32
• Overlarge rotary support bearing
• Exact round tank, made of stainless steel, manufactured in CNC center.
• Center the bottle mouth to guarantee the fine filling.
• Floating-ball electron liquid level meter in the filling tank, the flux is controlled by the main inflow valve
• Valve Startup Mechanism--- Cylinder from UK
• Valve-shutting mechanism
• Cam Exhausting mechanism
• All the parts contact with the drinks is made of stainless steel. (SUS316 and SUS304)
• All the pipeline of liquid and gas are polished well, satisfying for hygiene of foodstuff.
• Evacuation system: It can reduce the increasing oxygen to the minimum in the process of filling.
• Adopting multi-spout to scour broken glass, which ensure the cylinder and filling valve cleaned adequately
• CIP cleans along with the pipeline used for filling drinks, there is no dead angle where contact with the drinks, and polished excellently, which can be cleaned thoroughly.

Crowner

• The crown capping heads have the overload protection device. When the bottle is over the normal height, it can offload automatically and prevent the bottle from breaking.
• The cap tunnel adopts the advanced cap overturn device
• Equipped with the automatic control system, it can stop the pick wheel when the caps are full, and stop the machine when there is no cap.

Ginger Beer filling process is the most complex technology, according to its product characteristics, the requirements for filling machinery is extremely high; usually beer filling process mainly has 10 steps:

1 Bottles infeed : Cleaned glass bottles comes into the filling machine through a conveyor belt and bottle screw sepater

2 Vacuum:Pre-vacuum the glass bottle for the purpose of replacing the oxygen in the bottle with CO2

3 Inflating: injecting carbon dioxide gas into the bottle

4 Vacuum again:Vacuum the remaining oxygen in the bottle again

5 pressure balance: Fill the bottle with carbon dioxide gas again and balance the pressure inside the bottle with the pressure inside the tank

6 Filling: because of the pressure in the bottle is balanced with the pressure of the filling tank, forming equal pressure, the filling valve was opened under the action of spring automatically , at this time the beer flows into the bottle under the action of gravity, and the gas in the bottle enters the tank through the gas return tube of the filling valve

7, Closing valve: when the liquid level reaches the position of the exhaust hole of the gas return tube, because the liquid has closed the gas return tube, it can not continue to discharge the gas, and the liquid can not continue filling, the bottle has been filled, the filling is finished, and close the filling valve.

8, Exhaust pressure : the bottle at the end of filling before leaving the filling valve, the filling valve exhaust will slowly release the pressure inside the bottle.

9, Bubble: After the filled bottle is removed out from the filling valve, a high pressure water drops inject in bottle to creat foam (usually hot water is used), a certain amount of foam is produced in the bottle, and the oxygen in the bottle mouth space is discharged

10,Capping: the last step is Capping, after capping and sealing, the bottle filling process is finished, the bottles come to pasteurizing process.

Main technical parameters