40tpd Tower Type Glass Batch Plant Semi Automatic Batch House for Glass Industry

1. Introduction

The batch plant is a department of glass factory that processes glass raw material by charging, dosing, weighing and mixing equipment to ge the qualified batch ready for melting.

JEFFER batch plants ensures that the batch for every glass type is fed fully automatically into the glass furnace with the exact consistency and homogeneity required, at the required amount and at the right point in time–24 hours a day, 365 days per year.

3D modeling is adopted in order to guarantee design accuracy and avoid possible rework and on-site adjustments caused by design deviation, saving time for customer.

2. Main type of raw materials

• Silica sand
• Feldspar
• Dolomite
• Limestone
• Soda ash

Silica sand accounts for more than 60% of the raw materials, it is very important to control the quality of the silica sand material.

3. Types of  auxiliary materials

The auxiliary materials help the glass to obtain a certain character and increase the melting speed, the quantities of which are small but important.

4. Arrangement type of batch plant

• In-Line type

Silos arrange on one line.

Material loading system is arranged on one line.

• Tower-type

Mixer, scales and silos are vertically arranged.

The scales are connected with the mixer directly.

5. Material feeding device

• Hopper 
• Pneumatic hammer
• Sensors
• Material discharging device
• Instrument and control system

6.  Main equipment of batch plant

• Scrubbing machine

Simple structure

High crushing efficiency, energy saving and environment protecting

• Hindered settler

Hindered settler is used for classifying silica sand or other mining coarse and fine particle, it adopts to classify the mineral with different gravity and replace the fine screen for force control.

• Desliming hopper

Desiliming hopper also calls circular cone, it is a simple classification, desliming and thickening device.

• Hydraulic classifier

Hydraulic classifier is a particle classifying unit and system equipment in mineral classifying professional area.

• Dust collector

Bag-type dust collector is a kind of high-efficiency special purification equipment, which is suitable for the top of power plant ash warehouse, powder warehouse, etc.

The basic structure of pulse bag type dust collector consists of four parts:

• Upper box
• Medium box
• Lower box
• Blowing system

• Mixer

Mixer is a kind of mechanical equipment that could mix two or more types of materials homogeneous together. 

• Bucket elevator

The bucket elevator consists of upper section, lower section, intermediate section, deriving section and operation section.