EV Power Battery Crush & Nail Penetration Test System for Automotive Safety Validation | Lithium Battery Abuse Test Equipment
Price:
Negotiatable
MOQ:
1 Set
Delivery Time:
45 days
Brand:
HeJin
Product Description
EV Power Battery Crush & Nail Penetration Test System
Comprehensive automotive safety validation equipment for lithium battery abuse testing, designed to simulate real-world accident scenarios and ensure battery integrity under extreme conditions.
Product Overview
The HeJin Battery Crush & Nail Penetration Test System evaluates electric vehicle battery safety under mechanical abuse conditions. This advanced testing equipment simulates crash forces, compression events, and internal short circuits to identify potential failure points and enhance battery design safety.
Key Features & Advantages
- Heavy-duty structural frame designed for high-force mechanical abuse tests
- High-precision servo or hydraulic loading system for stable, repeatable results
- Real-time force, displacement, voltage, and temperature monitoring
- Enclosed explosion-proof chamber with multi-level safety interlocks
- Adjustable crush direction and penetration position for diverse test scenarios
International Compliance Standards
- GB/T 31467.3 - Lithium-ion traction battery safety requirements (Crush & Nail Penetration)
- GB 38031 - Electric vehicles traction battery safety requirements
- IEC 62660-2 - Secondary lithium-ion cells for propulsion of electric vehicles
- IEC 62133 - Safety requirements for batteries used in portable devices
- UN 38.3 - Transportation testing for lithium batteries
- ISO 12405-4 - Electrically propelled road vehicles battery test specification
- SAE J2464 - Electric and Hybrid Vehicle REESS Safety and Abuse Testing
Applications
- EV power battery safety validation
- Automotive OEM battery qualification testing
- Battery R&D and design verification
- Third-party laboratory certification testing
- Battery module and pack compliance evaluation
Technical Specifications
| Inner Chamber Dimensions | 520*450*560mm |
| External Dimensions | 800*700*1730mm |
| Inner Chamber Material | SUS#304 stainless steel plate, 1.2mm thick |
| Outer Chamber Material | A3 steel plate with painted finish, 1.5mm thick |
| Observation Window | 250*250mm double-layered tempered glass with stainless steel mesh |
| Exhaust Vent | 100mm diameter, located at the rear of the chamber |
| Pressure Relief Port | 200*200mm opening; releases pressure during sample explosion |
| Door Configuration | Single door with safety limit switch and explosion-proof chain |
| Test Hole | 50mm diameter for temperature, voltage, current data acquisition lines |
| Drive Method | Hydraulic drive |
| Force Range | 1-20kN |
| Force Measurement Accuracy | 0.1N |
| Extrusion Stroke | 250mm |
| Force Display | Touch Screen |
Product Images
Frequently Asked Questions
Can the system test both battery cells and packs?
Yes. The equipment supports cells, modules, and complete battery packs.
Is the equipment compliant with international standards?
It is designed based on IEC, ISO, UN, GB, and SAE safety testing requirements.
Can test force and penetration speed be customized?
Absolutely. HeJin offers full customization based on your testing standard.
How is operator safety ensured during testing?
The system includes explosion-proof chambers, emergency stop systems, and multi-layer safety interlocks.
Do you provide overseas technical support?
Yes. We provide remote guidance, documentation, and international service support.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
HJ AUTOMATIC CONTROL TECHNOLOGY CO., LTD
Location
No.6-36, Yaogu Farm, Shibi No.3 Village, Shibi Street, Panyu District, Guangzhou, Guangdong, China
Contact Person
Tessa Huang