PLC 304 Stainless Steel Continuous Castella Cake Production Line with 130cc Depositor and 60mm Ultrasonic Cutter
This fully automated PLC-controlled production line specializes in manufacturing Castella cake (also known as Nagasaki cake), a light and fresh sponge cake baked in wooden frame pans. The complete system integrates precision batter deposition, tunnel baking, automated depanning, ultrasonic slicing, and packaging operations.
The automated process begins with batter mixing and deposition into pans, followed by tunnel oven baking. After baking, cakes are automatically depanned, cooled, precisely sliced using ultrasonic technology, and transported to packaging machines.
- Aeration Mixing Machine
- PLC-Controlled Batter Depositor
- Insulated Tunnel Oven
- Flip-over or Suction Depanner
- Multi-layer Cooling Conveyor
- Ultrasonic Cutter
- Cooling Belt Conveyor with UV Tunnel
- Packaging Machines
Critical for developing air bubbles that provide cake structure and volume, ensuring proper rising during baking.
- Electrically controlled by PLC for semi-liquid fillings
- Changeable nozzle width mounted on bridge
- Adjustable volume range: 15 to 130 cc
- Capacity: 20-25 strokes per minute
- Full synchronization with empty tray conveyor
- Stainless steel construction with non-corrosive materials
- Gas-tight baking tunnel with 2m sections
- 20-25cm high-quality insulation layer
- Stainless steel side and top panels
- PT-100 temperature sensors in each zone
- OMRON PLC control system
- Manual belt drive backup system
- A3 plate support structure with adjustable legs
- Independent electric and control panel
- High-temperature resistant white PU belt
- Double overturning process for complete depanning
- Adjustable cutting strokes up to 55 per minute
- Maximum cutting height: 60mm
- Servo motor adjustable cutting length
- Precision ultrasonic cutting technology
- PLC systems with fault monitoring and alarm information in Mandarin and English
- Open communication interface for internet connectivity
- European and Japanese design integration
- Customizable layout based on workshop requirements
- Labor cost reduction through complete automation
This production line combines accurate depositors with gentle sponge handling technology, optimized automation for increased throughput, and minimized waste production. The 304 stainless steel construction ensures durability and meets food safety standards.
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