PLC Controlled Hydraulic Internal Mixer Banbury Kneader
Price:
US$13,000.00-20,000.00
MOQ:
1 set
Delivery Time:
25-35 days
Brand:
SFC
Product Description
Internal Mixer Banbury Kneader Line
Model: X(S)N-75x30 | Certification: CE, ISO | Condition: New
Product Overview
The Hydraulic Internal Mixer is designed for plasticizing and mixing natural rubber, synthetic rubber, reclaimed rubber, plastics, and foaming plastics. Featuring compact construction, easy installation, high production efficiency, and simple operation, this advanced equipment matches international standards in performance and durability.
Key Components & Features
Mixing Chamber
Constructed from high-quality steel plates with "w" shape body and side boards, chrome-plated internal walls, and jacketed for cooling water or steam flow.
Regular Note Pump
Timing injection pump provides regular hydraulic oil injection to the sealing system for optimal lubrication.
Thermal Resistance
Plug-in thermal resistance or thermal couple in the chamber bottom connects to electrical system for temperature monitoring and control.
Rotor
Hollow Banbury-type blades with hard alloy welding on edges and side faces, chrome-plated and polished for durability.
Cooling/Heating System
Common piping system delivers cooling water or steam to rotor blades, mixing chamber jackets, and top ram.
Tilting Mechanism
Features rotor with brake, cycloidal gear reducer, and TP type worm gear for 140° chamber tilting around front rotors.
Dust Stop Device
Curved slotted partings provide excellent sealing between chamber top and machine frame.
Main Driving System
Comprises main motor, reducer, and connecting gears for odd-speed rotor rotation.
Pneumatic Control System
PLC-controlled bi-directional air cylinder for ram operation with automatic overload protection.
Electrical Control System
Utilizes imported PLC devices and electric control components for enhanced reliability.
Dust Sealing Device
Copper material construction prevents glue and powder leakage with easy maintenance and long service life.
Technical Specifications
| Item | Unit | X(S)N-5x32 | X(S)N-10x32 | X(S)N-20x32 | X(S)N-25x32 | X(S)N-35x30 | X(S)N-55x30 | X(S)N-75x30 | X(S)N-110x30 | X(S)N-150x30 | X(S)N-200x30 |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Total Volume of Mixing Chamber | (L) | 15 | 25 | 45 | 55 | 75 | 125 | 170 | 250 | 325 | 440 |
| Working Volume of Mixing Chamber | (L) | 5 | 10 | 20 | 25 | 35 | 55 | 75 | 110 | 150 | 200 |
| Driving Motor Power | (KW) | 11 | 22 | 37 | 37 | 55 | 75 | 110 | 185 | 220 | 280 |
| Tilting Motor Power | (KW) | 1.1 | 1.1 | 1.5 | 1.5 | 2.2 | 2.2 | 4 | 5.5 | 11 | 11 |
| Rotational Speed of The Rotor (front/rear) | (r/min) | 32/23.5 | 32/25 | 32/27 | 32/27 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 |
| Pressure of Compressed Air | (m³/min) | ≥0.5 | ≥0.5 | ≥0.7 | ≥0.7 | ≥0.9 | ≥1.0 | ≥1.0 | ≥1.5 | ≥2.0 | ≥4.0 |
| Pressure of Cooling Water (mixing rubber) | (MPa) | 0.2~0.4 | 0.2~0.4 | 0.2~0.4 | 0.2~0.4 | 0.3~0.4 | 0.3~0.4 | 0.3~0.4 | 0.3~0.4 | 0.3~0.4 | 0.3~0.4 |
| Pressure of Heating Steam (plastic mixing) | (MPa) | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 | 0.5~0.8 |
| Dimensions (LxWxH) | (mm) | 1850x1200x2580 | 2640x1650x2350 | 2675x1650x2560 | 2675x1650x2560 | 3200x1900x2950 | 3230x1927x2958 | 3325x2615x3150 | 4075x2712x3580 | 4250x2750x4106 | 4250x3400x4215 |
| Gross Weight | (t) | ~2.1 | ~3.3 | ~4 | ~4.5 | ~6.3 | ~7.1 | ~9.5 | ~14.9 | ~19.5 | ~22.5 |
Manufacturer Profile
Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd, located in Huangdao New District, Qingdao City, specializes in high-tech rubber machinery production. The company holds ISO9001:2015, CE, and SGS certifications.
Product Range
Tire manufacturing, rubber conveyor belt production, various rubber products, tire refurbishing, and waste tire recycling equipment including Rubber Kneaders, Mixing Machines, Vulcanizing Presses, Calenders, and Extruders.
Global Reach
Products exported to over 50 countries including USA, Germany, Brazil, UK, Switzerland, Singapore, Malaysia, India, Russia, and throughout Central Asia.
Quality Commitment
- Strict quality inspection for all components
- Comprehensive pre-shipment testing including overload trials
- Free technical support for all products
- 3-year warranty on main parts, 1-year on wearing parts
- Rapid response service with on-site support when needed
Customer Service
- Custom machine design with engineering drawings
- Production progress photos and updates
- Complete documentation including packing lists and invoices
- Free technical drawings, user guides, and maintenance manuals
- Overseas engineer services and operator training
Frequently Asked Questions
What does your factory do regarding quality control?
We implement comprehensive quality control throughout production. Every machine undergoes full assembly and rigorous testing before shipment.
What's the machine quality guarantee?
One-year quality guarantee using world-renowned brand components to ensure optimal performance.
Are you able to give installation and commissioning overseas?
Yes, we provide overseas service and technical support. Small machines take 2-3 days, while production lines require approximately 30 days.
How can I trust you to deliver the right machine?
Our company culture emphasizes innovation, quality, integrity, and efficiency. We have established partnerships with world-renowned rubber manufacturers.
How can we visit your facility?
We are located in Qingdao City, Shandong province, China, near Qingdao Jiaodong Airport. We provide airport pickup services for visiting clients.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Qingdao Shun Cheong Rubber machinery Manufacturing Co., Ltd.
Location
No. 1 Kangting Street, Huangdao New District, Qingdao, China
Contact Person
Jake Chen