Heavy Forging Sae4130 Sae1045 High Quality Steel Rotor Shaft Used In Power Machine
Hot Forging Sae4130 Sae1045 Ck45 Die Forging Steel Shaft
1. Specification:
1) The maximum length: 16m;
2) The maximum weight: 38t;
* The products could be manufactured according to your request.
2.Raw Material:
Carbon steel, C-Mn steel, alloy structure steel, alloyed tool steel, cold roll steel, steel for pressure vessel,
carburizing steel, die steel, stainless steel and so on.
| Wind Turbine Shaft | 42CrMo4, 34CrNiMo6 |
| Marine Shaft | C-Mn steel |
| Hydro Turbine Shaft | 20SiMn |
| Roller Shaft | 70Cr3Mo; 9Cr2Mo; MC1; MC2; MC3 |
| Gear Shaft | 17CrNiMo6; 18CrNiMo7-6; 20CrNi2Mo; 42CrMo; 47CrNiMo6, 20CrMnMo |
| Gear | 17CrNiMo6; 18CrNiMo7-6; 20CrNi2Mo; 42CrMo; 47CrNiMo6, 20CrMnMo, 30 CrNiMo6 |
| Pressure Vessel Forgings | SA105, SA350 LF2, 16Mn, 20MnMo, 15MnMo, 12Cr2Mo1, 14Cr1Mo, 42CrMo, F304, F316, 17-4PH, 4330, 4336, 4340 |
| Ring Rolling | 16Mn, 50Mn, 42CrMo, 15MnV, 35CrMo, A105, 20#, 304, 304L, 316, 316L |
* As we manufacture customized products, other materials are also appreciated.
| Material | 42CrMo, 42CrMo4, 34CrNiMo6, 1045, 4140 |
| Main production process | forged+ heat treatment+ rough machining+finish machining |
| Standards | ASTM, ASME, DIN, JIS, ISO, BS, API, EN |
| Delivery Status | N + T (Normalizing + Tempering) , with finish machining |
| Production capacity | 1.Open die forging: Max OD: 3800mm; Max weight: 35t; Max height: 2500mm. 2.Ring rolling: OD: 600mm~3800mm; Min ID: 500mm; Max weight: 4t; Max height: 500mm. |
3. Advantages:
Good mechanical properties;
High tensile strength;
Well-closed formation;
Comparative price;
Customized services, manufacturing according to your specific requirements.
4. Certification:
ISO 9001:2008, PED Certificate, TUV Rheinland, Bureau Veritas (BV), Lloyd Register (LR), ABS, RINA
Germanischer Lloyd (GL), Korean Register of Shipping (KR), Det Norske Veritas (DNV), Nippon Kaiji Kyokai (NK);
5. Production Process:
Forging---heat treatment---machining (rough machining and finish machining)
6. Delivery Status:
N+T (Normalizing + Tempering), Q+T (Quenching + Tempering);
7. Specific price is determined by the material and your specific requirements.
| Item | Process | Facility | Inspection items | Standard |
01 |
Steel material inspection |
Chemical composition (EF+LF+VD) |
Material standard | |
| surface | Ingot inspection specification |
|||
| Ingot type and weight | Material standard | |||
| 02 | Material store |
Division put | warehouse management | |
| 1 | Heat | Heat furnace | Temperature/Time | Heating process specification Forging production procedure |
| 2 ↓ |
Forging | Press | Reduction ratio,forging temperature,deformation, Surface and dimensions |
Forging process card Forging procedure |
| 3 ↓ |
Heat treatment | heat treatment furnace |
heat treatment charts | 1st heat-treatment card Forging procedure |
| 4 ↓ |
Rough inspection |
Dimensions, apperance, Mark |
Inspection specification Forging procedure |
|
| 5 ↓ |
Rough UT | UT equipment | Single defect, concentrated Defects bottom wave attenuation |
UT standard or customer's technical requirements |
| 6 ↓ |
Saw cutting | Saw machine | Dimension | IQC and forging |
| 7 ↓ |
rough turning | turning-lathe | Dimension,appearance | Rough machining drawing |
| 8 ↓ |
UT | UT equipment | Single defect, concentrated defects bottom wave attenuation |
UT standard or customer's technical requirements |
| 9 ↓ |
Q+T heat treatment |
heat treatment furnace |
heat treatment charts | Heating process specification |
| 10 ↓ |
Sampling or machining | machining tool | rough machining drawing sampling drawing |
sample machining drawing |
| 11 ↓ |
mechanical property test |
tensile testing machine/ impact testing machine |
ambient temperature,humidity, Test temp.Sample dimension, test method |
Standard technical specification |
| 12 ↓ |
finish machining |
machining tool |
Dimension,appearance | finish machining drawing |
| 13 ↓ |
UT | UT equipment | Single defect, concentrated Defects bottom wave attenuation |
UT standard or customer's technical requirements |
| 14 ↓ |
MT | MT equipment | Magnetic particle indication |
Test standard or Technical requirements |
| 15 ↓ |
Mark | Steel seal | marking content | Product standard Technical requirements Forging process |
| 16 ↓ |
Final inspection |
Appearance, dimension, mark acceptance inspection |
Product inspection specification Product standard P.O. |
|
| 17 | Protection/ package |
Blasting Blasting equipment |
appearance coating thickness |
Product standard Technical requirements |
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