Forged Din1.4104 75crmo 16mncr5 Steel High Quality Gear Blank
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Forging Din1.4404 75CrMo 16MnCr5 Hot Forging Steel Wheel Blank
Specifications:
Option: Carbon steel like C45, 39NiCrMo3, 40CrNiMoA, SAE 4320, 36Mn5
Surface: Machining polished
Forged shaft carbon seel, forged bar shafts
High quality rotary steel roller:
Specification:
1: Processing high quality gear
2: Materials: C45, 39NiCrMo3, 40CrNiMoA, SAE 4320, 36Mn5
3: Measurement: Max outside dia: 3200, weight: 30 tons.
| Wind Turbine Shaft | 42CrMo4, 34CrNiMo6 |
| Marine Shaft | C-Mn steel |
| Hydro Turbine Shaft | 20SiMn |
| Roller Shaft | 70Cr3Mo; 9Cr2Mo; MC1; MC2; MC3 |
| Gear Shaft | 17CrNiMo6; 18CrNiMo7-6; 20CrNi2Mo; 42CrMo; 47CrNiMo6, 20CrMnMo |
| Gear | 17CrNiMo6; 18CrNiMo7-6; 20CrNi2Mo; 42CrMo; 47CrNiMo6, 20CrMnMo, 30 CrNiMo6 |
| Pressure Vessel Forgings | SA105, SA350 LF2, 16Mn, 20MnMo, 15MnMo, 12Cr2Mo1, 14Cr1Mo, 42CrMo, F304, F316, 17-4PH, 4330, 4336, 4340 |
| Ring Rolling | 16Mn, 50Mn, 42CrMo, 15MnV, 35CrMo, A105, 20#, 304, 304L, 316, 316L |
Detail description:
1: Name: Arbon seel roller
2: Proces: Heat forging
3: Certificates: ISO9001-200, SGS
4: Products ability: Max length: 1--16m, Max OD: 3m
5: Surface: Polishing or per costomer's requirement
Products range:
Die Forging, Main Shaft, Wind Power Shaft, Stabilizer, Flange, Coupling, BOP Body, Tube Plate, Roller Forging, Roller Shell, Ring Forging, Gears, Gear Blank, Gear Shaft, Gear Wheel.
| Item | Process | Facility | Inspection items | Standard |
01 |
Steel material inspection |
Chemical composition (EF+LF+VD) |
Material standard | |
| surface | Ingot inspection specification |
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| Ingot type and weight | Material standard | |||
| 02 | Material store |
Division put | warehouse management | |
| 1 | Heat | Heat furnace | Temperature/Time | Heating process specification Forging production procedure |
| 2 ↓ |
Forging | Press | Reduction ratio,forging temperature,deformation, Surface and dimensions |
Forging process card Forging procedure |
| 3 ↓ |
Heat treatment | heat treatment furnace |
heat treatment charts | 1st heat-treatment card Forging procedure |
| 4 ↓ |
Rough inspection |
Dimensions, apperance, Mark |
Inspection specification Forging procedure |
|
| 5 ↓ |
Rough UT | UT equipment | Single defect, concentrated Defects bottom wave attenuation |
UT standard or customer's technical requirements |
| 6 ↓ |
Saw cutting | Saw machine | Dimension | IQC and forging |
| 7 ↓ |
rough turning | turning-lathe | Dimension,appearance | Rough machining drawing |
| 8 ↓ |
UT | UT equipment | Single defect, concentrated defects bottom wave attenuation |
UT standard or customer's technical requirements |
| 9 ↓ |
Q+T heat treatment |
heat treatment furnace |
heat treatment charts | Heating process specification |
| 10 ↓ |
Sampling or machining | machining tool | rough machining drawing sampling drawing |
sample machining drawing |
| 11 ↓ |
mechanical property test |
tensile testing machine/ impact testing machine |
ambient temperature,humidity, Test temp.Sample dimension, test method |
Standard technical specification |
| 12 ↓ |
finish machining |
machining tool |
Dimension,appearance | finish machining drawing |
| 13 ↓ |
UT | UT equipment | Single defect, concentrated Defects bottom wave attenuation |
UT standard or customer's technical requirements |
| 14 ↓ |
MT | MT equipment | Magnetic particle indication |
Test standard or Technical requirements |
| 15 ↓ |
Mark | Steel seal | marking content | Product standard Technical requirements Forging process |
| 16 ↓ |
Final inspection |
Appearance, dimension, mark acceptance inspection |
Product inspection specification Product standard P.O. |
|
| 17 | Protection/ package |
Blasting Blasting equipment |
appearance coating thickness |
Product standard Technical requirements |
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