VCTA-S810E Online AOI Automated Optical Inspection Vector analysis algorithm For PCB
VCTA-S810E Online AOI For PCB Optical Inspection
The machine that Inspect the soldering defects basis on optical thory
Features:
Vector analysis algorithm, integrated variety of software algorithms to achieve the best inspection capability
The entire PCB match capability can detect extra parts at any location. Germany imported 5.0mp industry cameras.
The new light source design, effectively eliminate the NG parts.
Offline programming and debugging.
Import control system to ensure high-precision equipment operation. The equipment can communicate directly with the NG BUFFER device and other equipment through the communication protocol.
Central server mode that gathers information from all the test machines to facilitate the integrated management of production,
Multiple machines need only one operator.
The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction(RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc...More than 30 kinds of the most advanced algorithms.
Machine Specifications
| CATEGORY | ITEM | SPECIFICATION | |
| Recognition System | Inspection | The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction (RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms. | |
| Camera | Import high-speed 500 M Pixel Color camera, 20um (25/15um for optical) | ||
| Lens | High-resolution telecentric Lens | ||
| Lamp-house | Rings RGB LED lamp-house | ||
| FOV | Max:40×40mm (20um) | ||
| 0201 Chip | <7.6ms | ||
| Per-image Time | 220～450ms | ||
| Paste Printing Defects | Missing, overflow, insufficient, pasting open, stain | ||
| Component Defects | Missing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged | ||
| Solder Defects | Overflow, insufficient, short solder, stain | ||
| Wave Soldering Inspect | Overflow, insufficient, short, Excess Solder, solder void | ||
| Inspection Items | 0201&0.4mmpitch (20um) 01005& 0.3mm pitch(15um) |
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| Mechanism System | PCB Conveyor | Left to right (Optional, right to left),PCB fixing: bottom-up, Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard. Conveyor clearance: 900±20mm | |
| PCB Size | 50×70mm-510×460mm (Can customize according to clients' requirement) | ||
| PCB Thickness | 0.5mm – 5.0mm | ||
| PCB Warp Tolerance | <2mm | ||
| Component Clearance | TOP≤30mm, BOT≤30mm(Can customize according to clients' requirement) | ||
| Driver | AC servo system,camera moves in the directions of X/Y | ||
| Orientation | <10um | ||
| Moving Speed | Standard:500mm/s,Max:800mm/s | ||
| Soft System | Operation System | Microsoft Windows 7 X64 | |
| Operation | Graphic programming, Chinese, English | ||
| Programming | Support offline programming | ||
| Computer | Industrial Computer, Intel I7 CPU, Memory:16G, Hard disk: 2TB | ||
| Display | 22 inch TFT | ||
| Network | Network | Can communicate with NG terminals | |
| Communication port | SMEMA, RS232,RJ45 | ||
| Others | Machine Dimensions(L*W*H | 105×110×156cm (Excluding Signal Light) | |
| Weight | ~750kg | ||
| Power Supply | AC220V, 10%, single phase 50/60HZ, power consumption 1200W | ||
| Air Supply | 0.5MPA.70cm3/min | ||
| Working Environment | Temperature10-40℃, humidity 30-80% RH | ||
With a high color reproduction, collocation a high-resolution telecentric Lens, high NG identification, provide high-definition image output for the AOI.
AlI major components are used internationally renowned brands. In the premise of ensuring the stability and accuracy of the movement equipment, with high service life and low failure rate.
Flexible/Multi-function AOI
It can be placed at several quality controlling points in SMT Line to check 2D paste printing quality, inspect component defects before reflow soldering, inspect PCBA quality after reflip soldering and DIP wave soldering
Smart Double Conveyor AOI
The same series multi-configuration apply for different requests
The professional character recognition function (OCR/OCV),further enhance the testing precision
Get in Touch
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