TVR Forced Circulation Evaporator for Dairy Products - Steam Saving 33% Energy Reduction with 10T/h Capacity
Price:
100,000USD~9,000,000USD/SET
MOQ:
1 set
Delivery Time:
90 days
Brand:
HANPU
Product Description
Thermal Vapor Recompression (TVR) Technology
Our customized steam saving TVR forced circulation evaporators provide energy-efficient concentration solutions for dairy products, fruit juices, and sauces. The Thermal Vapor Recompression system reduces energy consumption by using high-pressure steam as motive fluid in a steam ejector to entrain recycled lower-pressure steam.
Working Principle
The falling film TVR evaporator operates through a fully automatic continuous evaporation system. Product is heated to boiling temperature and fed to the first calandria where evaporation begins. Product and vapor flow downward through tubes, with concentrated product pumped to subsequent passes for further concentration.
Key Features
- Long production runs with high hygienic standards
- Proven industrial technology with reliable performance
- Fully cleanable system with Cleaning in Place (CIP)
- Energy-efficient operation with thermal vapor recompression
- Custom designed for specific product compositions and capacities
Performance Comparison
| Evaporator Type | Energy Consumption | Floor Space | Energy Sources | Automation |
|---|---|---|---|---|
| Single Effect | Highest - 1 ton water consumes 1 ton steam | Small | Steam & power with boiler | Semi-automatic |
| Multi-Effect | Energy conservation | Large | Steam & power with boiler | Full automatic |
| TVR Evaporator | 33% less steam than conventional double effect | Large | Steam & power with high-pressure steam | Full automatic |
| MVR Evaporator | Most energy saving - 10-40 kWh power consumption | Small | Electricity only | Full automatic |
Operating Cost Analysis
10T/h Evaporator Running Cost Comparison
| Cost Component | MVR Evaporator | Triple-Effect Evaporator |
|---|---|---|
| Steam Consumption | 0.6 t/h × 180 RMB/t = 108 RMB/h | 4.6 t/h × 180 RMB/t = 828 RMB/h |
| Electric Charge | 500 kW/h × 0.80 RMB/kW = 400 RMB/h | 160 kW/h × 0.80 RMB/kW = 128 RMB/h |
| Condensed Water Recovery | 10.6 t/h × 3 RMB/t = 32 RMB/h | 14.6 t/h × 3 RMB/t = 44 RMB/h |
| Hourly Operating Cost | 476 RMB/h | 912 RMB/h |
| Annual Operating Cost (300 days) | 3,427,200 RMB | 6,566,400 RMB |
Annual operating cost difference: 3,139,200 RMB savings with MVR technology
Frequently Asked Questions
What is the difference between MVR and TVR evaporators?
MVR uses mechanical vapor recompression with electricity as energy source, offering very low energy consumption. TVR uses thermal vapor recompression with steam as energy source, with consumption dependent on evaporation stages.
Why use a Falling Film evaporator?
Falling film evaporators provide gentle water removal with high energy efficiency and compact footprint for substantial evaporation capacity.
How high can you achieve in total solids?
Maximum solids concentration depends on product type, with stickiness and viscosity being determining factors for each specific application.
Does viscosity impact evaporator performance?
Yes, viscosity is critical for effective evaporation. Products must remain pumpable throughout the concentration process.
What products can run on falling film evaporators?
Almost all pumpable liquids and soluble products can be processed using falling film evaporation technology.
Production Equipment
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Jiangsu Hanpu Mechanical Technology Co., Ltd
Location
Junmin Road, Huangqiao Industrial Park, Taixing, Jiangsu, China (Mainland)
Contact Person
Jim(General Director)