A380 Service 80000 Shots Mold Die Casting H13 Steel For Auto
Price:
Negotiable
MOQ:
1set
Delivery Time:
20-30 days
Brand:
JHPD
Product Description
Die Casting Supplier Die Casting Aluminum Custom OEM Aluminum Casting A380 Service
Die Casting Design
Before die casting your parts, manufacturers will consider a number of factors, such as: element thicknesses and intricacies (affects the amount of time the metal should spend in mold or molds) and complexity of cast design (affects solidification time). To customize a die casting process for unique requirements, manufacturers can adjust the die design, process heat, the material composition or how long the material spends in a mold.
| Die and component material and hardness for various cast metals | |||||||
| Die component | Cast metal | ||||||
| Tin, lead & zinc | Aluminium & magnesium | Copper & brass | |||||
| Material | Hardness | Material | Hardness | Material | Hardness | ||
| Cavity inserts | P20[note 1] | 290–330 HB | H13 | 42–48 HRC | DIN 1.2367 | 38–44 HRC | |
| H11 | 46–50 HRC | H11 | 42–48 HRC | H20, H21, H22 | 44–48 HRC | ||
| H13 | 46–50 HRC | ||||||
| Cores | H13 | 46–52 HRC | H13 | 44–48 HRC | DIN 1.2367 | 40–46 HRC | |
| DIN 1.2367 | 42–48 HRC | ||||||
| Core pins | H13 | 48–52 HRC | DIN 1.2367 prehard | 37–40 HRC | DIN 1.2367 prehard | 37–40 HRC | |
| Sprue parts | H13 | 48–52 HRC | H13 DIN 1.2367 |
46–48 HRC 44–46 HRC |
DIN 1.2367 | 42–46 HRC | |
| Nozzle | 420 | 40–44 HRC | H13 | 42–48 HRC | DIN 1.2367 H13 |
40–44 HRC 42–48 HRC |
|
| Ejector pins | H13[note 2] | 46–50 HRC | H13[note 2] | 46–50 HRC | H13[note 2] | 46–50 HRC | |
| Plunger shot sleeve | H13[note 2] | 46–50 HRC | H13[note 2] DIN 1.2367[note 2] |
42–48 HRC 42–48 HRC |
DIN 1.2367[note 2] H13[note 2] |
42–46 HRC 42–46 HRC |
|
| Holder block | 4140 prehard | ~300 HB | 4140 prehard | ~300 HB | 4140 prehard | ~300 HB | |
HPDC Mold Advantages
· Net shape part configuration is achievable
· High dimensional accuracy is achievable
· Fast production
· Thinner walls are achievable when compared to investment and sand castings
· Wide range of possible shapes
· External threads can be casted
· Steel inserts can be over-molded
· Holes can be cored to internal tap drill size
| Typical die temperatures and life for various cast materials | ||||
| Zinc | Aluminium | Magnesium | Brass (leaded yellow) | |
| Maximum die life [number of cycles] | 1,000,000 | 100,000 | 100,000 | 10,000 |
| Die temperature [C° (F°)] | 218 (425) | 288 (550) | 260 (500) | 500 (950) |
| Casting temperature [C° (F°)] | 400 (760) | 660 (1220) | 760 (1400) | 1090 (2000) |
Die casting is a manufacturing process that is commonly used for producing accurately dimensioned, sharply defined, smooth, or textured surface metal parts. It is accomplished by forcing molten metal under high pressure into reusable metal dies. The die casting molds process follows the subsequent procedures regarding die cast mold manufacturing:
Mold Manufacturing Processes
1. A mold is created in at least two sections to allow the proper removal of the casting.
2. The sections are mounted securely within the machine and are arranged so that one is stationary while the other is moveable.
3. The two are tightly clamped together.
4. Molten metal is injected into the die cavity where it quickly solidifies.
5. The die halves are drawn apart and the casting is ejected.
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Company
Shenzhen Johnhalm PDTec.,Ltd
Location
No.1500070,Guihua Industrial Zone,Guihua Community Guanlan Street ,Longhua District ,Shenzhen
Contact Person
Mary