IEC62196 EV Charging Gun Testing System with 250A Capacity and 900N Insertion Force for Life Cycle Analysis
This test equipment complies with IEC 62196-1:2020 (clauses 22, 23, 24), IEC 60309-1:2012 (clauses 20, 21, 22), IEC 60998, IEC 60669, IEC 61058, IEC 60439, and EIA-364-70 standards for electric vehicle charging components.
| Parameter | Specification |
|---|---|
| Drive Device | Servo motor with lead screw and guide rail |
| Controller | 15-inch industrial computer with PLC logic control |
| Current Capacity | AC/DC rated current ≤ 250A |
| Action Speed | 0.1-0.80 m/s (meets standard requirement of 0.8±0.1 m/s) |
| Test Rate | 7.5 strokes per minute |
| Maximum Insertion Force | 900N with high-precision digital pressure module |
| Insertion Stroke | 0-200mm adjustable with 0.1mm resolution |
| Test Stations | 1 independent station |
| Test Cycles | 1-999,999 cycles programmable |
| Dimensions | 2000mm x 1200mm x 1800mm (WxDxH) |
| Weight | 450kg |
| Power Supply | AC220V±10%, 50Hz, 20A |
- Automated testing with programmable parameters and data storage
- Manual adjustment capability for specimen clamping
- X-axis and Y-axis adjustable clamps for charging guns up to 250A
- Real-time force measurement with computer curve display
- Multiple clamping options for square, round, and φ60mm+ plugs
- Comprehensive safety protection including leakage, overcurrent, and overload protection
- Emergency stop switch and threshold protection on all cabinet doors
| Parameter | Specification |
|---|---|
| Output Voltage | DC 6V |
| Test Current Range | DC 10-2000A continuously adjustable |
| Current Stability | ±(2% set value + 5 digits) |
| Temperature Measurement | 16 channels (0-200℃), accuracy ±0.3% reading +1℃ |
| Thermocouples | 16 T-type 30AWG filament thermocouples, 2m length |
| Data Acquisition | 1 second intervals with automatic ambient temperature compensation |
| Parameter | Specification |
|---|---|
| Test Range | 0-200mΩ with 0.01mΩ resolution |
| Accuracy | ±1% + 3 digits |
| Simultaneous Testing | 4-way resistance measurement capability |
| Testing Frequency | Contact resistance measured after each insertion or after N cycles |
This automated testing system evaluates electric vehicle charging gun plugs and sockets for mechanical durability, electrical performance, and thermal characteristics. The equipment combines servo motor drive systems with industrial computer control to provide precise, repeatable testing of insertion force, contact resistance, and temperature rise under load conditions up to 250A. With comprehensive safety features and data recording capabilities, it ensures reliable assessment of charging component reliability for automotive and laboratory applications.
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