ER7 / 4140 Forged Railway Wheels 850–1050mm EN13262 for Freight Wagon and Mining Rail System
1. Product Overview
Railway wheels are critical load-bearing components used in rail transport systems to ensure stable guidance, load distribution, and long-term operational safety.
Forged steel railway wheels are designed for heavy-duty applications such as freight wagons and mining rail systems.
2. Application Scenarios
These forged railway wheels are widely used in:
- Freight wagon systems
- Mining rail transport (coal, iron ore)
- Metro and light rail systems
- Crane rail and industrial rail systems
- Locomotive and heavy haul railways
3. Key Advantages
High Strength Material (ER7 / 4140 / 42CrMo)
Provides strong fatigue resistance and ensures stable performance under heavy loads.
Optimized Flange Design (28–36 mm)
Improves rail guidance and reduces derailment risk during operation.
Controlled Hardness (260–320 HB)
Enhances wear resistance and extends service life in harsh environments.
Forging + Rolling Process
Improves internal grain structure, increasing durability and load capacity.
4. Data Support
Key parameters:
- Wheel Diameter: 850–1050 mm
- Flange Height: 28–36 mm
- Rim Thickness: 65–75 mm
- Bore Diameter: 120–260 mm
- Hardness: 260–320 HB
These parameters directly affect:
- Load capacity → diameter & rim thickness
- Wear resistance → hardness
- Running stability → flange design
5. Technical Specifications
| Item | Specification |
|---|---|
| Material | ER7 / 4140 / 42CrMo |
| Diameter | 850–1050 mm |
| Hardness | 260–320 HB |
| Standard | EN13262 / AAR |
| Flange Height | 28–36 mm |
| Rim Thickness | 65–75 mm |
| Bore Diameter | 120–260 mm |
6. Selection Guide
By Application
- Freight wagon → ER7
- Mining rail → 42CrMo (recommended)
- Crane rail → Forged wheels
By Load Capacity
- Medium load → ER7
- Heavy load → 4140 / AAR Class C
By Wheel Diameter
- 850–920 mm → Freight wagons
- 920–1000 mm → Passenger rail
- 1000–1050 mm → Locomotives / heavy haul
7. Problem Solving
These railway wheels effectively solve:
- High wear in mining environments
- Frequent maintenance and replacement
- Load instability in heavy haul transport
- Short service life of conventional wheels
8. FAQ
Q1: What material is best for mining rail wheels?
42CrMo is recommended due to its high strength and impact resistance.
Q2: How to choose the correct wheel diameter?
It depends on vehicle type and load requirements.
Q3: Do you support customized railway wheels?
Yes, customization is available based on drawings and project specifications.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.