500 Ton Capacity Steel Railway Wheels Forging 500mm 900mm Diameter with C45 Carbon Steel Construction
Price:
Negotiable
MOQ:
Negotiable
Delivery Time:
1-30 working days
Brand:
kingrail
Product Description
Product Overview
High-capacity 500 ton railway wheels manufactured through precision forging processes, available in diameters from 500mm to 900mm. These industrial-grade wheels are engineered for heavy-duty rail applications with comprehensive quality assurance.
Technical Specifications
Material Options
- Carbon Steel: C35, C45, C50, C55, C60, 65Mn, 4330
- Alloy Steel: 4140, 42CrMo, 40CrNiMo, 4340, 34CrNiMo6
Key Parameters
- Loading Capacity: 1-300 tons (customizable)
- Wheel Diameter Range: 300mm, 350mm, 400mm, 450mm, 500mm, 900mm, and custom sizes
- Wheel Types: Single flange, double flange, hollow wheel sets, solid wheel sets
- Assembly: Complete wheel sets including two wheels, one axle, four bearings, and associated components
Heat Treatment & Surface Processing
- Normalizing, Quenching & Tempering (Q&T)
- Surface and rim quenching with depth: 5-20mm
Quality Assurance & Testing
Every wheel undergoes 100% inspection before delivery using advanced measurement and testing equipment including:
- Projecting profile measurement
- Roughness, hardness, and concentricity testers
- Ultrasonic Testing (UT) and Magnetic Particle Testing (MT)
- In-house and third-party inspection services
Manufacturing Process
Comprehensive 22-step production process ensures superior quality:
- Steel Melting → Billet Cutting → Heating → Phosphorus Treatment
- Stamping Forming → Rolling → Bending Punch → Hot Stamping
- Laser Measurement → Roughing → Hardening → Tempering
- Sampling → Finishing → Static Equilibrium → Hardness Testing
- Ultrasonic Testing → Magnetic Particle Testing → Shot Peening → Painting & Packaging
Application Areas
- Trains and railcars
- Light rail, street cars, and metro systems
- Freight cars and railway wagons for mining
- Rail trucks and ballast rail cars
- Hy-rail (hirail) cars and road-rail dual-use vehicles
Testing Equipment Inventory
| No. | Device | Type | Quantity | Status | Purpose |
|---|---|---|---|---|---|
| 1 | End quenching machine | DZJ-I | 1 | Working | Testing |
| 2 | Electric resistance furnace | SX2-8-12 | 2 | Working | Testing |
| 3 | Inverted metallurgic microscope | 4XCE | 1 | Working | Inspection |
| 4 | High temperature box resistance furnace | SX2-4-13 | 1 | Working | Testing |
| 5 | Automatic digital display Rockwell hard-tester | 200HRS-180 | 1 | Working | Inspection |
| 6 | Electronic Brinell hardness tester | THB-3000 | 1 | Working | Inspection |
| 7 | Rockwell hardness tester | HR-150B | 1 | Working | Inspection |
| 8 | Rapid multi-element analyzer | JS-DN328 | 1 | Working | Inspection |
| 9 | Electric arc furnace | JSDL-8 | 1 | Working | Testing |
| 10 | Rapid multi-element analyzer (C & S) | JS-DN328 | 1 | Working | Inspection |
| 11 | Infrared thermometer | AR872 | 2 | Working | Inspection |
| 12 | Portable chemical composition analyzer | AR872 | 2 | Working | Inspection |
| 13 | Test specimen sampler | KW30-6 | 1 | Working | Inspection |
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Maanshan Kingrail Technology Co.,Ltd.
Location
Building 1, Cross-border E-commerce Industrial Park, Comprehensive Bonded Zone, Zhengpugang New District, Ma’anshan City, Anhui Province
Contact Person
Amanda