Forged Steel Railway Wheels 42CrMo 4140 Alloy - 300mm to 1450mm Diameter, 1-300 Ton Capacity
Price:
Negotiable
MOQ:
Negotiable
Delivery Time:
1-30 working days
Brand:
kingrail
Product Description
Forged Steel Railway Wheels Overview
High-performance forged steel railway wheels manufactured from premium materials including 42CrMo, 4140, and 60E steel alloys. These wheels are engineered for superior durability, wear resistance, and long service life in demanding rail applications.
Product Specifications
Materials & Manufacturing
- Primary Materials: 42CrMo, 4140, 40CrNiMo, 4340, 34CrNiMo6 alloy steels
- Alternative Materials: C45, C50, C55, C60, 4330, C35, 65Mn carbon steels
- Manufacturing Processes: Free forging, die forging, precision forging, pressure forming
- Diameter Range: 300mm to 1450mm (standard sizes: 6", 8", 10", 12", 14", 16", 20", 24", 28", 30", 34", 36", 40", 42")
- Loading Capacity: 1-300 tons (customizable)
Wheel Types & Configurations
- Single flange wheels
- Double flange wheels
- Hollow wheel sets
- Solid wheel sets
Heat Treatment & Surface Properties
- Normalizing and quenching & tempering (Q&T)
- Surface and rim quenching with depth: 5-20mm
- Enhanced hardness and wear resistance
- Crack prevention through optimized heat treatment
Quality Assurance & Testing
Inspection Equipment
| Device | Type | Function |
|---|---|---|
| End quenching machine | DZJ-I | Material testing |
| Rockwell hardness testers | 200HRS-180, HR-150B | Hardness inspection |
| Electronic Brinell hardness tester | THB-3000 | Material hardness verification |
| Ultrasonic testing equipment | Multiple units | Flaw detection and quality control |
| Rapid multi-element analyzers | JS-DN328 | Chemical composition analysis |
| Metallurgic microscopes | 4XCE | Microstructure inspection |
Testing Methods
- 100% inspection before delivery
- Ultrasonic testing (UT)
- Magnetic particle testing (MT)
- Hardness testing
- Dimensional verification
- Concentricity testing
Applications
- Trains and railcars
- Light rail and street cars
- Metro systems
- Freight cars and railway wagons
- Mining rail vehicles
- Hy-rail (hirail) vehicles
- Ballast rail cars
- Rail trucks and industrial rail systems
Manufacturing Process
Comprehensive 23-step production process including steel melting, billet cutting, heating, stamping forming, rolling, heat treatment, and comprehensive quality testing to ensure optimal performance and reliability.
Customization & Support
- Custom designs based on customer drawings and specifications
- Compliance with AREMA, DIN, BS, UIC, GOST, NF, JIS, GB standards
- SGS-ISO9001:2008 and CRCC certified manufacturing
- Professional engineering support and technical consultation
- 3-year warranty on all products
- Complete quality inspection procedures for every shipment
Product Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Maanshan Kingrail Technology Co.,Ltd.
Location
Building 1, Cross-border E-commerce Industrial Park, Comprehensive Bonded Zone, Zhengpugang New District, Ma’anshan City, Anhui Province
Contact Person
Amanda