ISO9001 Certified Railway Axle CNC Machining - EN13261 Standard, 30,000 Pcs/Year Capacity
Kingrail specializes in high-precision CNC machining of railway axles compliant with EN 13261 and ISO9001 standards. Our manufacturing process ensures superior quality and reliability for various railway applications.
| Material Standards | LZ50, JZ45, AAT Grade F, EA1N, EA1T, EA4T, IRS 16/95, SFA60A, and custom requirements |
|---|---|
| Quality Standards | TB/T 2945, AAR M-101, UIC 811-1, EN 13261, BS 5892 PART 1, IRS 16/95, JIS E 4502, KSR 9220, GOST 31334, AS 7515 |
| Axle Types | Drive axle with multiple seats, Locomotive axles, Non-driven freight wagon axle, Passenger coach axle |
| Production Capacity | 30,000 pieces per year |
| Testing Methods | Chemical analysis, Metallographic, Mechanical analysis, Ultrasonic testing, Magnetic testing, Impact testing, Hardness testing, Surface quality and dimension checks |
| Certifications | ISO9001, ISO14001, OHSAS18001, AAR, IRIS, TSI |
Our railway axle steel contains precise chemical composition: 0.46-0.58% C, 0.17-0.40% Si, 0.75-1.00% Mn, ≤0.015% P, ≤0.010% S, 0.18-0.25% Ni, 0.20-0.27% Cr, ≤0.15% Cu, ≤0.10% Mo, 0.02-0.08% V, 0.015-0.045% Al, with Fe balance. This ensures optimal strength and durability for railway applications.
Our railway axle processing production line features dual CNC machining capability, enabling simultaneous production of two axle types. The main line includes semi-finishing CNC lathe I, finishing CNC lathe I, CNC grinder I, and ordinary grinder I, while the auxiliary line contains semi-finishing CNC lathe II, finishing CNC lathe II, CNC grinder II and ordinary grinding machine II.
- Billet Steel Review
- Cutting
- Heating
- Forging
- Straightening
- Heat Treatment
- Sampling Test
- Ultrasonic Inspection
- Rough Machining
- Semi-Finish Machining
- Finish Machining
- Grinding
- Magnetic Particle Testing
- Packing
| Chemical Analysis | Metallographic | Mechanical Analysis | Ultrasonic Testing |
|---|---|---|---|
| Magnetic Testing | Impact Testing | Hardness Testing | Surface Quality |
| Dimension Checks (CMM), Customer acceptance checks, Third party verification | |||
- Complete range of finished and semi-finished railway axles for rolling stock
- AAR quality certified with partnerships with Wabtec, GE, Bombardier, Alstom and Siemens
- Manufacturing compliance with EN 13261, AAR M-101, IRS 16/95, JIS E 4502, TB/T 2945, BS 5892, KS9220
- Application versatility: passenger coaches, freight wagons, locomotives, metro cars, rail buses
- Competitive pricing and fast delivery lead times
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.